ProcessCut - Aggiunti tagli verticali anche in caso di tagli inclinati su testa o coda per rendere più piccoli i pezzi che possono cadere sul motore

LuaLibs/FacesBySaw.lua

@@ -457,7 +457,7 @@ function FacesBySaw.MakeOne( nSurfId, nFacet, sCutting, dSawDiam, Par5, dVzLimDw
          -- se distanza al punto è maggiore del raggio lama, significa che non ho già lavorato, quindi calcolo entrata opportunamente
          if dDistPointToCenter > 0.5 * dSawDiam then
             dLiTang = -dAllStart * dCosAlpha
-            dLiPerp = dDist1 * dSinAlpha 
+            dLiPerp = dDist1 * dSinAlpha
          end
       end
       -- se ho accorciato uscita, setto componente tangente e perpendicolare sul percorso di uscita

LuaLibs/ProcessCut.lua

@@ -479,12 +479,16 @@ local function MakeFromTop( sCutting, Proc, nPhase, nRawId, nPartId, dOvmHead, b
          -- determino il modo di tagliare
          local vtOrthoO
          local bNoPerpCuts = false
+         local vtO
+         -- Se tagli ortogonali (indice dispari)
          if i % 2 == 1 then
             vtOrthoO = Vector3d( vtN)
+         -- Se tagli perpendicolari (indice pari)
          else
-            local vtO
+            -- Se elemento precedente contiene tagli ortogonali
             if #vCuts[i-1] > 0 then
                vtO = EgtSurfTmFacetNormVersor( vCuts[i-1][1], 0, GDB_ID.ROOT)
+            -- Se elemento successivo contiene tagli ortogonali
             elseif vCuts[i+1] and #vCuts[i+1] > 0 then
                -- lunghezza faccia nell'eventuale direzione ortogonale
                local asseX = EgtSurfTmFacetNormVersor( vCuts[i+1][1], 0, GDB_ID.ROOT)
@@ -552,8 +556,46 @@ local function MakeFromTop( sCutting, Proc, nPhase, nRawId, nPartId, dOvmHead, b
             end
             local bOk2, sErr2 = Fbs.MakeOne( nSurfToCut, 0, sCutting, dSawDiam, nFaceUseCut2, nil, dCutExtra, BD.CUT_SIC, 0, 0, 0, '', b3Raw)
             if not bOk2 then return false, sErr2 end
+
          -- caso standard
          else
+            if ( i % 2) == 0 and Proc.Fct == 1 and AreSameOrOppositeVectorApprox( vtO, Z_AX()) then
+               local vtOrthoVert = vtN ^ vtO
+               if ( vtN:getY() > 0 and vtOrthoVert:getY() > 0) or ( vtN:getY() < 0 and vtOrthoVert:getY() < 0) then
+                  vtOrthoVert = -vtOrthoVert
+               end
+               local Frame = Frame3d( ptC, vtN, vtO)
+               local b3Fac = EgtGetBBoxRef( vCuts[i][1], GDB_BB.STANDARD, Frame)
+               if abs( b3Fac:getDimY() - BD.MAX_DIM_DICE) > 10 * GEO.EPS_SMALL then
+                  local nVerticalCuts = ceil( b3Fac:getDimY() / ( BD.MAX_LEN_DICE)) - 1
+                  local dVerticalSliceDist = b3Fac:getDimY() / ( nVerticalCuts + 1)
+                  local dSawDiam = 400
+                  if EgtMdbSetCurrMachining( sCutting) then
+                     local sTuuid = EgtMdbGetCurrMachiningParam( MCH_MP.TUUID)
+                     if EgtTdbSetCurrTool( EgtTdbGetToolFromUUID( sTuuid) or '') then
+                        dSawDiam = EgtTdbGetCurrToolParam( MCH_TP.DIAM) or dSawDiam
+                     end
+                  end
+                  -- tagli verticali
+                  for k = 1, nVerticalCuts do
+                     local nFaceUse = BL.GetNearestOrthoOpposite( vtN)
+                     local dVerticalCutOffset = dVerticalSliceDist * k
+                     local sLeadInOutType = 'Perpendicular'
+                     local nMergedParallelSurfId = EgtSurfTmBySewing( nAddGrpId, vCuts[i], false)
+                     local ptVertCut = EgtSurfTmFacetCenter( nMergedParallelSurfId, 0, GDB_ID.ROOT)
+                     ptVertCut = ptVertCut + ( -b3Fac:getDimY()/2 + dVerticalCutOffset) * vtOrthoVert
+                     local nSurfId = EgtSurfTmPlaneInBBox( nAddGrpId, ptVertCut, vtOrthoVert, b3Raw, GDB_RT.GLOB)
+                     if i ~= 2 then
+                        local nMergedPreviousParallelSurfId = EgtSurfTmBySewing( nAddGrpId, vCuts[i-2], false)
+                        local ptOnPreviousParallelSurf = EgtSurfTmFacetCenter( nMergedPreviousParallelSurfId, 0, GDB_ID.ROOT)
+                        EgtCutSurfTmPlane( nSurfId, ptOnPreviousParallelSurf, vtN, false, GDB_RT.GLOB)
+                     end
+                     EgtCutSurfTmPlane( nSurfId, ptVertCut, -vtN, false, GDB_RT.GLOB)
+                     local bOk, sErr = Fbs.MakeOne( nSurfId, 0, sCutting, dSawDiam, nFaceUse, nil, -0.1, BD.CUT_SIC, 0, 0, 0, '', b3Raw, nil, nil, nil, sLeadInOutType, nil, 0, nil)
+                     if not bOk then return bOk, sErr end
+                  end
+               end
+            end
             -- lavoro la faccia
             for j = 1, #vCuts[i] do
                -- se taglio dal basso

LuaLibs/ProcessLapJoint.lua

@@ -2099,6 +2099,27 @@ local function MakeRoundCleanCornerOrContour( Proc, nPhase, nRawId, nPartId, b3R
    end
 end
 
+---------------------------------------------------------------------
+local function CalcInterference( nNewProc, vtExtr, ptCentr, ToolData)
+   -- controllo collisione tagliente - finito
+   local ptCentrGrid1 = ptCentr + ( vtExtr * ( 10 * GEO.EPS_SMALL))
+   local frOriTool = Frame3d( ptCentrGrid1, vtExtr)
+   local bColl1 = EgtTestConeSurface( frOriTool, ToolData.dToolDiam/2, ToolData.dToolTotDiam/2, ToolData.dCutEdgeLen, nNewProc, 0, GDB_RT.GLOB)
+   if bColl1 then return true end
+   -- controllo collisione gambo - finito
+   local ptCentrGrid2 = ptCentr + ( vtExtr * ToolData.dCutEdgeLen)
+   frOriTool = Frame3d( ptCentrGrid2, vtExtr)
+   local bColl2 = EgtTestCylSurface( frOriTool, ( ToolData.dStemDiameter + ( 10 * GEO.EPS_SMALL)) / 2, ToolData.dStemLen, nNewProc, 0, GDB_RT.GLOB)
+   if bColl2 then return true end
+   -- controllo collisione TH - finito
+   local ptCentrGrid3 = ptCentr + ( vtExtr * ( ToolData.dCutEdgeLen + ToolData.dStemLen))
+   frOriTool = Frame3d( ptCentrGrid3, vtExtr)
+   local bColl3 = EgtTestCylSurface( frOriTool, ToolData.dDiamTh/2, ToolData.dLenTh, nNewProc, 0, GDB_RT.GLOB)
+   if bColl3 then return true end
+   -- restituisco risultato controllo collisioni
+   return false
+end
+
 ---------------------------------------------------------------------
 local function MakeSharpCleanCorner( Proc, nPhase, nRawId, nPartId, b3Raw, nFacInd, nAddGrpId, dDiam)
 
@@ -2111,6 +2132,43 @@ local function MakeSharpCleanCorner( Proc, nPhase, nRawId, nPartId, b3Raw, nFacI
    local sMilling
    local dMaxDepth = 0
 
+   -- recupero la lavorazione non calcolando l'elevazione
+   sMilling = ML.FindMilling( 'CleanCorner', ( 0.5 * dDiam))
+   if not sMilling then
+      local sErr = 'Error : CleanCorner not found in library'
+      EgtOutLog( sErr)
+      return false, sErr
+   end
+
+   -- recupero i dati dell'utensile
+   local ToolData = {
+      dToolTotDiam = 20,
+      dToolDiam = 20,
+      dSideAng = 0,
+      dCutEdgeLen = 20,
+      dToolLength = 20,
+      dStemDiameter = 20,
+      dStemLen = 20,
+      dDiamTh = 20,
+      dLenTh = 20
+   }
+   if EgtMdbSetCurrMachining( sMilling) then
+      local sTuuid = EgtMdbGetCurrMachiningParam( MCH_MP.TUUID)
+      if EgtTdbSetCurrTool( EgtTdbGetToolFromUUID( sTuuid) or '') then
+         ToolData.dToolTotDiam = EgtTdbGetCurrToolParam( MCH_TP.TOTDIAM) or ToolData.dToolTotDiam
+         ToolData.dToolDiam = EgtTdbGetCurrToolParam( MCH_TP.DIAM) or ToolData.dToolDiam
+         ToolData.dSideAng = EgtTdbGetCurrToolParam( MCH_TP.SIDEANG) or ToolData.dSideAng
+         ToolData.dCutEdgeLen = abs( EgtTdbGetCurrToolParam( MCH_TP.THICK)) or ToolData.dCutEdgeLen
+         ToolData.dToolLength = EgtTdbGetCurrToolParam( MCH_TP.LEN) or ToolData.dToolLength
+         ToolData.dStemDiameter = EgtTdbGetCurrToolParam( MCH_TP.STEMDIAM) or ToolData.dStemDiameter
+         ToolData.dDiamTh = EgtTdbGetCurrToolThDiam() or ToolData.dDiamTh
+         ToolData.dLenTh = EgtTdbGetCurrToolThLength() or ToolData.dLenTh
+         -- calcolo il secondo diametro del cono
+         ToolData.dToolTotDiam = ToolData.dToolDiam + ( abs( ToolData.dCutEdgeLen) * tan( ToolData.dSideAng)) * 2
+         ToolData.dStemLen = ToolData.dToolLength - ToolData.dCutEdgeLen - ToolData.dLenTh
+      end
+   end
+
    -- cerco l'angolo di riferimento dove applicare il percorso di pulitura, altrimenti esco
    local _, nIdLine, tFacAdj = ChooseCorner( Proc, nFacInd)
    if #tFacAdj == 0 then
@@ -2136,6 +2194,8 @@ local function MakeSharpCleanCorner( Proc, nPhase, nRawId, nPartId, b3Raw, nFacI
    -- versore direzione
    local vtExtr = tFacAdj[nIdLine][nIdIniPoint] - tFacAdj[nIdLine][nIdEndPoint]
    vtExtr:normalize()
+   -- versore direzione di uscita
+   local vtExtrExit
    -- inserisco le prime tre linee
    if nIdIniPoint and nIdEndPoint then
       -- se fresatura da sotto salto la lavorazione
@@ -2144,16 +2204,24 @@ local function MakeSharpCleanCorner( Proc, nPhase, nRawId, nPartId, b3Raw, nFacI
          EgtOutLog( sErr)
          return false, sErr
       end
-      -- sommo i tre versori per avre una direzione media
-      vtExtr = vtN1 + vtN2 + vtN3
+      -- sommo i tre versori per avere una direzione media
+      vtExtrExit = vtN2 + vtN3
+      vtExtrExit:normalize()
+      -- calcolo la componente Z dipendente dall'angolo tilt
+      local dAlfa = EgtClamp( ToolData.dSideAng, 15, 30)
+      local dGamma = 90 - asin( sqrt( 2) * sin( dAlfa))
+      local dTanGamma = sin( dGamma) / cos( dGamma)
+      vtExtr = vtExtrExit + ( vtN2 ^ vtN3) * dTanGamma
       vtExtr:normalize()
-      -- recupero la lavorazione non calcolando l'elevazione
-      sMilling = ML.FindMilling( 'CleanCorner', ( 0.5 * dDiam))
-      if not sMilling then
-         local sErr = 'Error : CleanCorner not found in library'
+      local vtCheck = Vector3d(vtExtr)
+      
+      -- controllo se c'è collisione con le facce della superfice
+      if CalcInterference( Proc.Id, vtCheck, tFacAdj[nIdLine][nIdEndPoint], ToolData) then
+         local sErr = 'Collision detected between clean corner tool and surface'
          EgtOutLog( sErr)
-         return false, sErr
+         return true, ''
       end
+      
       -- recupero i dati dell'utensile ( temporaneo, per compensare errore nella lavorazione)
       if EgtMdbSetCurrMachining( sMilling) then
          local sTuuid = EgtMdbGetCurrMachiningParam( MCH_MP.TUUID)
@@ -4732,6 +4800,16 @@ local function ManageAntiSplintBySaw( Proc, b3Raw, b3Solid, bIsU, vtN, nFacInd,
          local dSawThick = 0
          local dMaxDepth = 200
          local bAdj, dAng, dExtraOffs, sWarn2, nIdMach
+         -- Se faccia sulla quale cerca di applicare l'antisplint è chiusa e limitata da altre facce non lo applica
+         local FacetEdge = BL.GetEdgesInfo( Proc, Proc.Face[nFacet+1])
+         for nEdge = 1, #FacetEdge do
+            if AreSameVectorApprox( FacetEdge[nEdge].ToolDirection, vtN) and ( not FacetEdge[nEdge].IsStartOpen or not FacetEdge[nEdge].IsEndOpen) and not FacetEdge[nEdge].IsOpen then
+               sWarn2 = 'Warning : antisplint not applicable on closed face'
+               if not sWarn then sWarn = '' end
+               sWarn = EgtIf( #sWarn > 0, sWarn .. '\n' .. sWarn2, sWarn2)
+               return bMadeASbyBld, true, sWarn
+            end
+         end
          bMadeASbyBld, sWarn2, nIdMach, dSawThick, dMaxDepth, bAdj, dAng, dExtraOffs = MakeAntiSplintBySaw( Proc, nFacet, vtN, b3Raw, nFacInd, bReduceDepth, bMillDown)
          if not bMadeASbyBld then return bMadeASbyBld, false, sWarn2 end
          if sWarn2 then
@@ -6283,24 +6361,6 @@ local function ReorderFacesFromTab( nIdSurf, vFace)
    return nIdSurf
 end
 
----------------------------------------------------------------------
-local function CalcInterference( nNewProc, vtExtr, ptCentr, dDiam1, dDiam2,
-                                 dTall1, dTall2, dDiam3, dTall3)
-   local ptCentrGrid1 = ptCentr + ( vtExtr * 0.01)
-   local frOriTool = Frame3d( ptCentrGrid1, vtExtr)
-   local bColl1 = EgtTestConeSurface( frOriTool, dDiam1/2, dDiam2/2, dTall1, nNewProc, 0, GDB_RT.GLOB)
-   if bColl1 then return true end
-   local ptCentrGrid2 = ptCentr + ( vtExtr * ( dTall1 + 0.01))
-   frOriTool = Frame3d( ptCentrGrid2, vtExtr)
-   local bColl2 = EgtTestCylSurface( frOriTool, dDiam2/2, dTall2, nNewProc, 0, GDB_RT.GLOB)
-   if bColl2 then return true end
-   local ptCentrGrid3 = ptCentr + ( vtExtr * ( dTall2 + 0.01))
-   frOriTool = Frame3d( ptCentrGrid3, vtExtr)
-   local bColl3 = EgtTestCylSurface( frOriTool, dDiam3/2, dTall3, nNewProc, 0, GDB_RT.GLOB)
-   if bColl3 then return true end
-   -- restituisco risultato controllo collisioni
-   return false
-end
 
 ---------------------------------------------------------------------
 local function MakeLocalSurf( ptP1, ptP2, ptP3, nAddGrpId)
@@ -6331,8 +6391,7 @@ end
 ---------------------------------------------------------------------
 local function AddMillCornerMachining( nPartId, nNewProc, nFacInd, tFacAdj, nAddGrpId,
                                        dToolDiam, sMilling, dOffsAng,
-                                       dDiam1, dDiam2, dTall1,
-                                       dTall2, dDiam3, dTall3, bMakeLocSurf, vFace, vtN)
+                                       ToolData, bMakeLocSurf, vFace, vtN)
 
    -- variabili costruzione geometria
    local pAuxId = {}
@@ -6412,8 +6471,7 @@ local function AddMillCornerMachining( nPartId, nNewProc, nFacInd, tFacAdj, nAdd
          vtCheck:rotate( vtN, dOffsAng)
       end
       -- controllo se c'è collisione con le facce della superfice
-      if CalcInterference( nNewProc.Id, vtCheck, tFacAdj[nIdEndPoint], dDiam1, dDiam2,
-                                                 dTall1, dTall2, dDiam3, dTall3) then
+      if CalcInterference( nNewProc.Id, vtCheck, tFacAdj[nIdEndPoint], ToolData) then
          local sErr = 'Collision detect from clean corner tool and surface'
          EgtOutLog( sErr)
          return true, ''
@@ -6561,32 +6619,39 @@ local function AddMillCorner( vFace, Proc, dToolDiam, nAddGrpId, nMasterNewProc,
    -- se ripresa angolo con fresa cono 60° con ripresa
 
    -- recupero la lavorazione di fresatura
-   sMilling, dMaxDepth = ML.FindMilling( 'CleanCorner60')
+   sMilling, dMaxDepth = ML.FindMilling( 'CleanCorner')
    if not sMilling then
-      local sErr = 'Error : CleanCorner 60 not found in library'
+      local sErr = 'Error : CleanCorner not found in library'
       EgtOutLog( sErr)
       return false, sErr
    end
 
    -- recupero i dati dell'utensile
-   local dMillDiam = 20
-   local dMillTotDiam = 20
-   local dMillDiamTh = 20
-   local dToolLength = 20
-   local dThickTool = 20
-   local dSideAng = 0
+   local ToolData = {
+      dToolTotDiam = 20,
+      dToolDiam = 20,
+      dSideAng = 0,
+      dCutEdgeLen = 20,
+      dToolLength = 20,
+      dStemDiameter = 20,
+      dStemLen = 20,
+      dDiamTh = 20,
+      dLenTh = 20
+   }
    if EgtMdbSetCurrMachining( sMilling) then
       local sTuuid = EgtMdbGetCurrMachiningParam( MCH_MP.TUUID)
       if EgtTdbSetCurrTool( EgtTdbGetToolFromUUID( sTuuid) or '') then
-         dMillDiamTh = EgtTdbGetCurrToolThDiam() or dMillDiamTh
-         dMillTotDiam = EgtTdbGetCurrToolParam( MCH_TP.TOTDIAM) or dMillTotDiam
-         dSideAng = EgtTdbGetCurrToolParam( MCH_TP.SIDEANG) or dSideAng
-         dMillDiam = EgtTdbGetCurrToolParam( MCH_TP.DIAM) or dMillDiam
-         dThickTool = EgtTdbGetCurrToolParam( MCH_TP.THICK) or dThickTool
-         dToolLength = EgtTdbGetCurrToolParam( MCH_TP.LEN) or dToolLength
-         dMaxDepth = EgtTdbGetCurrToolMaxDepth() or dMaxDepth    -- qui è la distanza dal portautensile
+         ToolData.dToolTotDiam = EgtTdbGetCurrToolParam( MCH_TP.TOTDIAM) or ToolData.dToolTotDiam
+         ToolData.dToolDiam = EgtTdbGetCurrToolParam( MCH_TP.DIAM) or ToolData.dToolDiam
+         ToolData.dSideAng = EgtTdbGetCurrToolParam( MCH_TP.SIDEANG) or ToolData.dSideAng
+         ToolData.dCutEdgeLen = abs( EgtTdbGetCurrToolParam( MCH_TP.THICK)) or ToolData.dCutEdgeLen
+         ToolData.dToolLength = EgtTdbGetCurrToolParam( MCH_TP.LEN) or ToolData.dToolLength
+         ToolData.dStemDiameter = EgtTdbGetCurrToolParam( MCH_TP.STEMDIAM) or ToolData.dStemDiameter
+         ToolData.dDiamTh = EgtTdbGetCurrToolThDiam() or ToolData.dDiamTh
+         ToolData.dLenTh = EgtTdbGetCurrToolThLength() or ToolData.dLenTh
          -- calcolo il secondo diametro del cono
-         dMillTotDiam = dMillDiam + ( abs(dThickTool) * tan(dSideAng)) * 2
+         ToolData.dToolTotDiam = ToolData.dToolDiam + ( abs( ToolData.dCutEdgeLen) * tan( ToolData.dSideAng)) * 2
+         ToolData.dStemLen = ToolData.dToolLength - ToolData.dCutEdgeLen - ToolData.dLenTh
       end
    end
    -- copio la feature nel layer di appoggio
@@ -6664,21 +6729,18 @@ local function AddMillCorner( vFace, Proc, dToolDiam, nAddGrpId, nMasterNewProc,
                -- primo taglio
                local bOk, sErr = AddMillCornerMachining( Proc.PartId, nNewProc, nFacInd, tFacAdj, nAddGrpId, 
                                                          dToolDiam, sMilling, -dAngOffs,
-                                                         dMillDiam, dMillTotDiam, abs( dThickTool),
-                                                         dMaxDepth, dMillDiamTh, dToolLength, bMakeLocSurf, vFace, vtN)
+                                                         ToolData, bMakeLocSurf, vFace, vtN)
                if not bOk then return bOk, sErr end
                -- secondo taglio
                bOk, sErr = AddMillCornerMachining( Proc.PartId, nNewProc, nFacInd, tFacAdj, nAddGrpId, 
                                                    dToolDiam, sMilling, dAngOffs,
-                                                   dMillDiam, dMillTotDiam, abs( dThickTool),
-                                                   dMaxDepth, dMillDiamTh, dToolLength, bMakeLocSurf, vFace, vtN)
+                                                   ToolData, bMakeLocSurf, vFace, vtN)
                if not bOk then return bOk, sErr end
             -- altrimenti ho un solo percorso
             else
                local bOk, sErr = AddMillCornerMachining( Proc.PartId, nNewProc, nFacInd, tFacAdj, nAddGrpId, 
                                                          dToolDiam, sMilling, 0,
-                                                         dMillDiam, dMillTotDiam, abs( dThickTool),
-                                                         dMaxDepth, dMillDiamTh, dToolLength, bMakeLocSurf, vFace, vtN)
+                                                         ToolData, bMakeLocSurf, vFace, vtN)
                if not bOk then return bOk, sErr end
             end
          end

UpdateLog.txt

@@ -1,5 +1,10 @@
            ==== Beam Update Log ====
 
+Versione 3.1e2 (01/06/2026)
+- Added : in Cut aggiunta Q18 per evitare di ruotare
+- Modif : gli smussi di testa sono in senso orario
+- Modif : in mortasa coda di rondine piccole correzioni
+
 Versione 3.1e1 (05/05/2026)
 - Modif : in LapJoint migliorate slot con sega a catena
 - Fixed : in DrillPocket in doppio eliminata lavorazione aggiuntiva in caso di utensile non abbastanza lungo