- In MachiningLib : Aggiunto parametro rotazione per ricerca utensile
- Gestione smussi completa - Piccole modifiche calcolo Result strategia
This commit is contained in:
andrea.villa
@@ -280,6 +280,8 @@ function MachiningLib.FindMill( Proc, ToolSearchParameters)
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bIsToolCompatible = false
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elseif ToolSearchParameters.dMinToolDiameter and TOOLS[i].dDiameter < ToolSearchParameters.dMinToolDiameter then
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bIsToolCompatible = false
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elseif ( ToolSearchParameters.bCCW and not TOOLS[i].bIsCCW) or ( ToolSearchParameters.bCW and TOOLS[i].bIsCCW) then
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bIsToolCompatible = false
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elseif TOOLS[i].SetupInfo.HeadType.bTop and ToolSearchParameters.vtToolDirection:getZ() < TOOLS[i].SetupInfo.GetMinNz( ToolSearchParameters.vtToolDirection, TOOLS[i]) - GEO.EPS_ZERO then
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bIsToolCompatible = false
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elseif TOOLS[i].SetupInfo.HeadType.bBottom and ToolSearchParameters.vtToolDirection:getZ() > TOOLS[i].SetupInfo.GetMaxNz( ToolSearchParameters.vtToolDirection, TOOLS[i]) + GEO.EPS_ZERO then
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@@ -91,7 +91,7 @@ local function GetRoughStrategy( Proc, Part, bSaveAddedGeometries)
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-- TODO SISTEMARE!!! qui la svuotatura non deve limitare l'elevazione se aperta da tutti i lati. In futuro si deve passare 0 come elevazione
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ToolSearchParameters.dElevation = EgtSurfTmFacetElevationInBBox( AddId, 0, Part.b3Part, true, GDB_ID.ROOT)
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ToolSearchParameters.vtToolDirection = vtNP
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ToolSearchParameters.vtToolDirection = vtNF
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ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sPocketingList, 'Pocketing')
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Machining.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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@@ -114,7 +114,7 @@ local function GetRoughStrategy( Proc, Part, bSaveAddedGeometries)
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Machining.LeadIn.dElevation = TOOLS[Machining.ToolInfo.nToolIndex].dDiameter/2
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Machining.sDepth = 0
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Machining.Geometry = {{ AddId, 0}}
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Machining.vtToolDirection = vtNP
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Machining.vtToolDirection = vtNF
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if Proc.AffectedFaces.bLeft and Strategy.bCanMoveAfterSplit then
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Machining.sStage = 'AfterTail'
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end
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@@ -143,6 +143,7 @@ end
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local function GetChamferStrategy( Proc, Part)
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local Machining = {}
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local Result = {}
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local ToolSearchParameters = {}
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local dExtraDepth = 2
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local vtExtr = EgtCurveExtrusion( Proc.idAddAuxGeom, GDB_RT.GLOB)
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local bIsHorizontal = abs( vtExtr:getZ()) < 10 * GEO.EPS_SMALL
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@@ -152,67 +153,95 @@ local function GetChamferStrategy( Proc, Part)
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-- controllo conformità affondamento smussi
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Strategy.Parameters.dDepthChamfer = EgtClamp( Strategy.Parameters.dDepthChamfer, 0.1, 5)
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-- si prapara tabella con parametri di base comuni a tutte le lavorazioni
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local BasicMach = MachiningLib.InitMachiningParameters( MCH_MY.MILLING)
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BasicMach.Geometry = {{ Proc.idAddAuxGeom, -1}}
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BasicMach.nType = MCH_MY.MILLING
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BasicMach.sDepth = Strategy.Parameters.dDepthChamfer + dExtraDepth
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-- LeadIn / LeadOut
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BasicMach.LeadIn.nType = MCH_MILL_LI.NONE
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BasicMach.LeadOut.nType = MCH_MILL_LI.NONE
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BasicMach.LeadIn.dStartAddLength = 5
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BasicMach.LeadOut.dEndAddLength = 5
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if Proc.AffectedFaces.bLeft and Strategy.bCanMoveAfterSplit then
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BasicMach.sStage = 'AfterTail'
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end
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BasicMach.ptEdge1 = EgtSP( Proc.idAddAuxGeom, GDB_ID.ROOT)
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BasicMach.ptEdge2 = EgtEP( Proc.idAddAuxGeom, GDB_ID.ROOT)
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BasicMach.dEdgeLength = EgtCurveLength( Proc.idAddAuxGeom)
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BasicMach.vtEdgeDirection = EgtSV( Proc.idAddAuxGeom, GDB_ID.ROOT) + EgtMV( Proc.idAddAuxGeom, GDB_ID.ROOT) + EgtEV( Proc.idAddAuxGeom, GDB_ID.ROOT)
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BasicMach.dLengthOnX = Proc.b3Box:getDimX()
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-- parametri di ricerca utensile comuni a tutte le lavorazioni
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ToolSearchParameters.sMillShape = 'VMILL'
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ToolSearchParameters.dElevation = Strategy.Parameters.dDepthChamfer
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ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sMillingList, 'MillingSmooth')
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-- se lavorazione orizzontale
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if bIsHorizontal then
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local Milling = MachiningLib.InitMachiningParameters( MCH_MY.MILLING)
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ToolSearchParameters = {}
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ToolSearchParameters.sMillShape = 'VMILL'
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ToolSearchParameters.dElevation = Strategy.Parameters.dDepthChamfer
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local Milling = {}
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, -vtExtr, vtExtr)
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ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sMillingList, 'MillingSmooth')
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Milling.ToolInfo = {}
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Milling.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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-- se posso lavorare in una passata, ma utensile trovato non completa la lavorazione,
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-- allora provo a cercare utensile con massimo materiale sufficiente per fare le due passate, magari trova un utensile più prestante
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-- se trovato utensile adatto
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if Milling.ToolInfo.nToolIndex then
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Milling.vtToolDirection = ToolSearchParameters.vtToolDirection
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Milling.Geometry = {{ Proc.idAddAuxGeom, -1}}
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Milling.nToolIndex = Milling.ToolInfo.nToolIndex
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Milling.nType = MCH_MY.MILLING
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Milling.sDepth = Strategy.Parameters.dDepthChamfer + dExtraDepth
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Milling.dRadialOffset = dExtraDepth * cos( TOOLS[Milling.nToolIndex].dSideAngle)
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-- LeadIn / LeadOut
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Milling.LeadIn.nType = MCH_MILL_LI.NONE
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Milling.LeadOut.nType = MCH_MILL_LI.NONE
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Milling.LeadIn.dStartAddLength = 5
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Milling.LeadOut.dEndAddLength = 5
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if Proc.AffectedFaces.bLeft and Strategy.bCanMoveAfterSplit then
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Milling.sStage = 'AfterTail'
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end
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-- sistemo il lato e la direzione di lavoro
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if Milling.bOtherDirection then
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Milling.bToolInvert = true
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Milling.bInvert = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, true, false)
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Milling.nWorkside = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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else
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Milling.bInvert = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, false, true)
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Milling.nWorkside = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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end
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Milling.ptEdge1 = EgtSP( Proc.idAddAuxGeom, GDB_ID.ROOT)
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Milling.ptEdge2 = EgtEP( Proc.idAddAuxGeom, GDB_ID.ROOT)
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Milling.dEdgeLength = EgtCurveLength( Proc.idAddAuxGeom)
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Milling.vtEdgeDirection = EgtSV( Proc.idAddAuxGeom, GDB_ID.ROOT) + EgtMV( Proc.idAddAuxGeom, GDB_ID.ROOT) + EgtEV( Proc.idAddAuxGeom, GDB_ID.ROOT)
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Milling.dLengthOnX = Proc.b3Box:getDimX()
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Milling.bInvert = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, false, true)
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Milling.nWorkside = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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Milling = BeamLib.MergeTables( BasicMach, Milling)
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table.insert( Machining, Milling)
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local Milling2 = BeamLib.TableCopyDeep( Milling)
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Milling2.bToolInvert = true
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Milling2.bInvert = EgtIf( TOOLS[Milling2.nToolIndex].bIsCCW, true, false)
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Milling2.nWorkside = EgtIf( TOOLS[Milling2.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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table.insert( Machining, Milling2)
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end
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-- TODO LAVORAZIONE VERTICALE DA FARE!!!!
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-- se lavorazione verticale
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else
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-- prendere stessi controlli da 'GetArcStrategy' per lavorazione verticale
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-- si cerca utensile 1
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local Milling = {}
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, -vtExtr, vtExtr)
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Milling.ToolInfo = {}
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Milling.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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Milling.vtToolDirection = ToolSearchParameters.vtToolDirection
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-- si cerca utensile 2
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local Milling2 = {}
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, vtExtr, -vtExtr)
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Milling2.ToolInfo = {}
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Milling2.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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Milling2.vtToolDirection = ToolSearchParameters.vtToolDirection
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Milling2.bToolInvert = true
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-- se trovato utensile 1 adatto
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if Milling.ToolInfo.nToolIndex then
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Milling.nToolIndex = Milling.ToolInfo.nToolIndex
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Milling.dRadialOffset = dExtraDepth * cos( TOOLS[Milling.nToolIndex].dSideAngle)
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Milling.bInvert = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, false, true)
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Milling.nWorkside = EgtIf( TOOLS[Milling.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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Milling = BeamLib.MergeTables( BasicMach, Milling)
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table.insert( Machining, Milling)
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end
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-- se trovato utensile 2 adatto
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if Milling2.ToolInfo.nToolIndex then
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Milling2.nToolIndex = Milling2.ToolInfo.nToolIndex
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Milling2.dRadialOffset = dExtraDepth * cos( TOOLS[Milling2.nToolIndex].dSideAngle)
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Milling2.bToolInvert = true
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Milling2.bInvert = EgtIf( TOOLS[Milling2.nToolIndex].bIsCCW, true, false)
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Milling2.nWorkside = EgtIf( TOOLS[Milling2.nToolIndex].bIsCCW, MCH_MILL_WS.RIGHT, MCH_MILL_WS.LEFT)
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Milling2 = BeamLib.MergeTables( BasicMach, Milling2)
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table.insert( Machining, Milling2)
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end
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end
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end
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@@ -311,30 +340,25 @@ local function GetArcStrategy( Proc, Part)
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end
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-- se lavorazione verticale
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else
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-- si cerca utensile 1
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local Milling = {}
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ToolSearchParameters = {}
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ToolSearchParameters.sMillShape = 'STANDARD'
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ToolSearchParameters.dElevation = dDepth + BeamData.MILL_OVERLAP
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, -vtExtr, vtExtr)
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ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sMillingList, sTypeTool)
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ToolSearchParameters.dMaxToolDiameter = nMaxDiamMill
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-- si cerca utensile 1
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local Milling = MachiningLib.InitMachiningParameters( MCH_MY.MILLING)
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, -vtExtr, vtExtr)
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Milling.ToolInfo = {}
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Milling.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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if nCycle == 2 then
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Milling.dRadialOffset = Strategy.Parameters.dOverMaterial
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end
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Milling.vtToolDirection = ToolSearchParameters.vtToolDirection
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-- si cerca utensile 2
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local Milling2 = {}
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ToolSearchParameters = {}
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ToolSearchParameters.sMillShape = 'STANDARD'
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ToolSearchParameters.dElevation = dDepth + BeamData.MILL_OVERLAP
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local Milling2 = MachiningLib.InitMachiningParameters( MCH_MY.MILLING)
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ToolSearchParameters.vtToolDirection = EgtIf( bToolInvert, vtExtr, -vtExtr)
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ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sMillingList, sTypeTool)
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ToolSearchParameters.dMaxToolDiameter = nMaxDiamMill
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Milling2.ToolInfo = {}
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Milling2.ToolInfo = MachiningLib.FindMill( Proc, ToolSearchParameters)
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Milling2.bOtherDirection = true
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@@ -345,39 +369,67 @@ local function GetArcStrategy( Proc, Part)
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-- se serve codolo
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if bExecStrip then
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local sDepthMachined = 0
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-- se a disposizione entrambi gli utensili
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if Milling.ToolInfo.nToolIndex and Milling2.ToolInfo.nToolIndex then
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local dExtraDepth = ( dDepth - dDimStrip - ( Milling.ToolInfo.dResidualDepth + Milling2.ToolInfo.dResidualDepth)) / 2
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Milling.sDepth = dDepth - Milling.ToolInfo.dResidualDepth - dExtraDepth
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Milling2.sDepth = dDepth - Milling2.ToolInfo.dResidualDepth - dExtraDepth
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sDepthMachined = Milling.sDepth + Milling2.sDepth
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table.insert( Machining, Milling)
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table.insert( Machining, Milling2)
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-- se disponibile solo primo utensile
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elseif Milling.ToolInfo.nToolIndex then
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sMaxDepth = ToolSearchParameters.dElevation - Milling.ToolInfo.dResidualDepth
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Milling.sDepth = min( sMaxDepth, dDepth - dDimStrip)
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table.insert( Machining, Milling)
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sDepthMachined = Milling.sDepth
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-- se disponibile solo secondo utensile
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elseif Milling2.ToolInfo.nToolIndex then
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sMaxDepth = ToolSearchParameters.dElevation - Milling2.ToolInfo.dResidualDepth
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Milling2.sDepth = min( sMaxDepth, dDepth - dDimStrip)
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table.insert( Machining, Milling2)
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sDepthMachined = Milling2.sDepth
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-- nessun utensile disponibile
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else
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-- non si fa nulla
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end
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Result.dCompletionPercentage = min( ( sDepthMachined * 100) / ( dDepth - dDimStrip), 100)
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-- altrimenti senza codolo
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else
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-- se utensile 1 esegue completamente
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if Milling.ToolInfo.nToolIndex and Milling.ToolInfo.dResidualDepth < 10 * GEO.EPS_SMALL then
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local sDepthMachined = 0
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local dExtraDepth = ( dDepth - BeamData.MILL_OVERLAP - ( Milling.ToolInfo.dResidualDepth + Milling2.ToolInfo.dResidualDepth)) / 2
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-- se utensile 1 esegue completamente (con almeno 1mm extra)
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if Milling.ToolInfo.nToolIndex and Milling.ToolInfo.dResidualDepth < 1000 * GEO.EPS_SMALL then
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sMaxDepth = ToolSearchParameters.dElevation - Milling.ToolInfo.dResidualDepth
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Milling.sDepth = min( sMaxDepth, dDepth + BeamData.MILL_OVERLAP)
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table.insert( Machining, Milling)
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-- se utensile 2 esegue completamente
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elseif Milling2.ToolInfo.nToolIndex and Milling2.ToolInfo.dResidualDepth < 10 * GEO.EPS_SMALL then
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sDepthMachined = Milling.sDepth
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-- se utensile 2 esegue completamente (con almeno 1mm extra)
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elseif Milling2.ToolInfo.nToolIndex and Milling2.ToolInfo.dResidualDepth < 1000 * GEO.EPS_SMALL then
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sMaxDepth = ToolSearchParameters.dElevation - Milling2.ToolInfo.dResidualDepth
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Milling2.sDepth = min( sMaxDepth, dDepth + BeamData.MILL_OVERLAP)
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table.insert( Machining, Milling2)
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sDepthMachined = Milling2.sDepth
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-- se possono lavorare entrambi
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elseif Milling.ToolInfo.nToolIndex and Milling2.ToolInfo.nToolIndex then
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Milling.sDepth = dDepth - Milling.ToolInfo.dResidualDepth - dExtraDepth
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Milling2.sDepth = dDepth - Milling2.ToolInfo.dResidualDepth - dExtraDepth
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table.insert( Machining, Milling)
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table.insert( Machining, Milling2)
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sDepthMachined = Milling.sDepth + Milling2.sDepth
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-- se utensile 1 non completo
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elseif Milling.ToolInfo.nToolIndex then
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Milling.sDepth = ToolSearchParameters.dElevation - Milling.ToolInfo.dResidualDepth
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table.insert( Machining, Milling)
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sDepthMachined = Milling.sDepth
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-- se utensile 2 non completo
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elseif Milling2.ToolInfo.nToolIndex then
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Milling2.sDepth = ToolSearchParameters.dElevation - Milling2.ToolInfo.dResidualDepth
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table.insert( Machining, Milling2)
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sDepthMachined = Milling2.sDepth
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end
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Result.dCompletionPercentage = min( ( sDepthMachined * 100) / ( dDepth - dDimStrip), 100)
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end
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end
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end
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@@ -395,13 +447,13 @@ local function GetFeatureResult( Proc)
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local dPercentageProfile = 80
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-- se non ci sono lavorazioni di smusso
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if not Strategy.Chamfer.Machinings or #Strategy.Chamfer.Machinings == 0 then
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if not Strategy.Chamfer.Machinings or #Strategy.Chamfer.Machinings < 2 then
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-- se esclusivo, non applicabile
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if Strategy.Parameters.bOnlyChamfer then
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Result = FeatureLib.GetStrategyResultNotApplicable( 'Not possible to machine chamfer only, tool not found!')
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Result.dCompletionPercentage = 0
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-- se non esclusivo, non completo
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elseif Strategy.Parameters.dDepthChamfer > 10 * GEO.EPS_SMALL then
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elseif Strategy.Parameters.dDepthChamfer > 100 * GEO.EPS_SMALL then
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Result.dCompletionPercentage = Result.dCompletionPercentage - dPercentageChamfer -- gli smussi incidono per il 10%
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dPercentageChamfer = 0
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Result.sInfo = '- Chamfer not executed, tool not found!\n'
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@@ -446,7 +498,12 @@ local function GetFeatureResult( Proc)
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end
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Result.nCompletionIndex = FeatureLib.GetFeatureCompletionIndex( Result.dCompletionPercentage)
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Result.dMRR = 1
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Result.nQuality = FeatureLib.GetStrategyQuality( 'MILL')
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-- se tutte le lavorazioni sono state eseguite, è la massima qualità che si possa ottenere, altrimenti qualità più bassa
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if Result.sInfo == '' then
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Result.nQuality = FeatureLib.GetStrategyQuality( 'BEST')
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else
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Result.nQuality = FeatureLib.GetStrategyQuality( 'MILL')
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end
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return Result
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end
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