In FindMachining, se c'è un criterio di selezione utensile, allora non si ottimizzano le teste.

LuaLibs/MachiningLib.lua

@@ -331,6 +331,7 @@ end
 
 ---------------------------------------------------------------------
 local function FindMachining( MachiningType, sType, Params, bTopHead, bDownHead, bExcludeH2, bExcludeH3, sSortingCriterion)
+   local bOptimizeHeads = BEAM and BEAM.BW and ( not sSortingCriterion or sSortingCriterion == '')
    if bTopHead == nil and bDownHead == nil then
       bTopHead = true
       bDownHead = false
@@ -368,15 +369,15 @@ local function FindMachining( MachiningType, sType, Params, bTopHead, bDownHead,
       ForEnd = 1
       ForStep = -1
    end
-   if ( BEAM and BEAM.BW) or MachineHeadType == ONE_HEAD or MachineHeadType == TWO_EQUAL_HEADS or ( MachineHeadType == TWO_UP_DOWN_HEADS and not bDownHead) then
+   if bOptimizeHeads or MachineHeadType == ONE_HEAD or MachineHeadType == TWO_EQUAL_HEADS or ( MachineHeadType == TWO_UP_DOWN_HEADS and not bDownHead) then
       _, sType = EgtEndsWith( sType, '_H2')
-   elseif not ( BEAM and BEAM.BW) and MachineHeadType == TWO_UP_DOWN_HEADS and not bTopHead and bDownHead then
+   elseif not bOptimizeHeads and MachineHeadType == TWO_UP_DOWN_HEADS and not bTopHead and bDownHead then
       if not EgtEndsWith( sType, '_H2') then
          sType = sType .. '_H2'
       end
    end
    local MachineHeadUse = MachineHeadType
-   if not ( BEAM and BEAM.BW) and MachineHeadUse == TWO_EQUAL_HEADS then
+   if not bOptimizeHeads and MachineHeadUse == TWO_EQUAL_HEADS then
       MachineHeadUse = ONE_HEAD
    end
    if MachineHeadUse == TWO_UP_DOWN_HEADS and bTopHead and bDownHead then
@@ -388,7 +389,7 @@ local function FindMachining( MachiningType, sType, Params, bTopHead, bDownHead,
    for i = ForStart, ForEnd, ForStep do
       local Machining = Machinings[i]
       local sMachiningType = Machining.Type
-      if ( BEAM and BEAM.BW) or MachineHeadUse == TWO_EQUAL_HEADS then
+      if bOptimizeHeads or MachineHeadUse == TWO_EQUAL_HEADS then
          _, sMachiningType = EgtEndsWith( Machining.Type, '_H2')
       end
       -- recupero dati utensile
@@ -464,7 +465,7 @@ local function FindMachining( MachiningType, sType, Params, bTopHead, bDownHead,
       end
    end
    local bH2, sOrigType = EgtEndsWith( sType, '_H2')
-   if ( not BEAM or not BEAM.BW) and MachineHeadType == TWO_UP_DOWN_HEADS and bH2 and bTopHead then
+   if not bOptimizeHeads and MachineHeadType == TWO_UP_DOWN_HEADS and bH2 and bTopHead then
       return FindMachining( MachiningType, sOrigType, Params, true, false)
    end
 end
@@ -501,8 +502,8 @@ function MachiningLib.FindAngleDrilling( dDiam, dDepth, bTopHead, bDownHead)
 end
 
 ---------------------------------------------------------------------
-function MachiningLib.FindMilling( sType, dDepth, sTuuidMstr, dMaxDiam, dMaxTotLen, bTopHead, bDownHead, bExcludeH2, bExcludeH3)
-   return FindMachining( MCH_MY.MILLING, sType, { Depth = dDepth, TuuidMstr = sTuuidMstr, MaxDiam = dMaxDiam, MaxTotLen = dMaxTotLen}, bTopHead, bDownHead, bExcludeH2, bExcludeH3)
+function MachiningLib.FindMilling( sType, dDepth, sTuuidMstr, dMaxDiam, dMaxTotLen, bTopHead, bDownHead, bExcludeH2, bExcludeH3, sSortingCriterion)
+   return FindMachining( MCH_MY.MILLING, sType, { Depth = dDepth, TuuidMstr = sTuuidMstr, MaxDiam = dMaxDiam, MaxTotLen = dMaxTotLen}, bTopHead, bDownHead, bExcludeH2, bExcludeH3, sSortingCriterion)
 end
 
 ---------------------------------------------------------------------

LuaLibs/ProcessLapJoint.lua

@@ -3094,14 +3094,18 @@ local function MakeByChainOrSaw( Proc, nPhase, nRawId, nPartId, nFacInd,
          return false, sErr
       end
       local bGoFromHead = true
-      -- se la lunghezza utensile non riesce ad arrivare sul fondo assegno la possibilità di lavorare di fianco (se possibile)
-      if dElev > dMaxDepth + 10 * GEO.EPS_SMALL then
-         local bNoRotation = EgtGetInfo( Proc.Id, Q_NO_ROTATION, 'i')
-         -- se forzata no rotazione, si entra dal lato se possibile
-         if bNoRotation and ( Proc.Fct == 4) and ( Proc.Topology == 'Groove') then
+      local bAttackFromSide = ( ( EgtGetInfo( Proc.Id, Q_NO_ROTATION, 'i') or 0) == 1)
+                              and ( Proc.Fct == 4) and ( Proc.Topology == 'Groove')
+      -- se normale lungo Z è da sopra: si tenta attacco laterale se richiesto
+      if AreSameOrOppositeVectorApprox( Proc.Face[ nFacInd + 1].VtN, Z_AX()) then
+         if bAttackFromSide then
             bGoFromHead = false
+         end
+      elseif dElev > dMaxDepth + 10 * GEO.EPS_SMALL then
+         if bAttackFromSide then
+            bGoFromHead = false
+         -- continuo di testa se fessura con tre facce o non è tunnel
          else
-            -- continuo di testa se fessura con tre facce o non è tunnel
             bGoFromHead = (( bIs3Faces and dMaxElev) or not bOrthoFaces)
          end
       end
@@ -3208,8 +3212,8 @@ local function MakeByChainOrSaw( Proc, nPhase, nRawId, nPartId, nFacInd,
             vtRef = -vtRef
          end
          if not ( Proc.Topology == 'Tunnel') then
-            dDimMin = min( Proc.Face[ nFacInd - 1].Width, Proc.Face[ nFacInd - 1].Height)
-            dDimMax = min( Proc.Face[ nFacAdj - 1].Width, Proc.Face[ nFacAdj - 1].Height)
+            dDimMin = min( Proc.Face[ nFacInd + 1].Width, Proc.Face[ nFacInd + 1].Height)
+            dDimMax = min( Proc.Face[ nFacAdj + 1].Width, Proc.Face[ nFacAdj + 1].Height)
             nLundIdFace = nFacAdj
             local nFaceZ
             if not vtRef then
@@ -3254,37 +3258,62 @@ local function MakeByChainOrSaw( Proc, nPhase, nRawId, nPartId, nFacInd,
                -- imposto offset radiale
                local dOffs = ( i - 1) * dStep
                EgtSetMachiningParam( MCH_MP.OFFSR, dOffs)
+               local dMachiningDepth = dDepth
                if Proc.Topology == 'Tunnel' then
                   -- se possibile aumento l'affondamento pari al raggio corner + 1
                   if dMaxMat2 > ( dDepth + dSawCornerRad2 + 1) then
-                     EgtSetMachiningParam( MCH_MP.DEPTH, (dDepth + dSawCornerRad2 + 1))
+                     dMachiningDepth = ( dDepth + dSawCornerRad2 + 1)
                   -- se massimo affondamento supera altezza fessura, uso massimo affondamento
-                  elseif dMaxMat2 > (dDepth + 1) then
-                     EgtSetMachiningParam( MCH_MP.DEPTH, (dMaxMat2 - 1))
+                  elseif dMaxMat2 > ( dDepth + 1) then
+                     dMachiningDepth = (dMaxMat2 - 1)
                   -- se massimo affondamento utensile inferiore fessura, setto affondamento ed emetto warning
                   elseif dMaxMat2 < dDepth then
-                     EgtSetMachiningParam( MCH_MP.DEPTH, dMaxMat2)
+                     dMachiningDepth = dMaxMat2
                      sWarn = 'Warning : elevation bigger than max tool depth'
                      EgtOutLog( sWarn)
                   end
+                  EgtSetMachiningParam( MCH_MP.DEPTH, dMachiningDepth)
                else
                   -- se possibile si lavora tutta la profondità
                   if dMaxMat2 > (dDepth - 100 * GEO.EPS_SMALL) then
-                     EgtSetMachiningParam( MCH_MP.DEPTH, dDepth)
+                     dMachiningDepth = dDepth
                   -- in alternativa si arriva al massimo materiale
                   else
-                     EgtSetMachiningParam( MCH_MP.DEPTH, dMaxMat2)
+                     dMachiningDepth = dMaxMat2
                      sWarn = 'Warning : elevation bigger than max tool depth'
                      EgtOutLog( sWarn)
                   end
-                  EgtSetMachiningParam( MCH_MP.STARTADDLEN, dSawWidth / 2 + EgtMdbGetGeneralParam( MCH_GP.SAFEZ) + EgtMdbGetGeneralParam( MCH_GP.SAFEAGGRBOTTZ))
-                  EgtSetMachiningParam( MCH_MP.ENDADDLEN, - dSawWidth / 2)
+                  EgtSetMachiningParam( MCH_MP.DEPTH, dMachiningDepth)
+                  local dStartAddLen = dSawWidth / 2 + EgtMdbGetGeneralParam( MCH_GP.SAFEZ) + EgtMdbGetGeneralParam( MCH_GP.SAFEAGGRBOTTZ)
+                  local dEndAddLen = - dSawWidth / 2
+                  if vtRef:getZ() > 10 * GEO.EPS_SMALL then
+                     EgtSetMachiningParam( MCH_MP.WORKSIDE, MCH_MORTISE_WS.LEFT)
+                     EgtSetMachiningParam( MCH_MP.INVERT, true)
+                  end
+                  EgtSetMachiningParam( MCH_MP.STARTADDLEN, dStartAddLen)
+                  EgtSetMachiningParam( MCH_MP.ENDADDLEN, dEndAddLen)
                end
-               -- considero estremi inizio/fine chiusi
-               -- imposto massima elevazione
+               -- in caso di attacco esterno si setta in modo da fare un primo step adeguato per evitare finecorsa
+               -- si riduce la feed opportunamente
                if not ( Proc.Topology == 'Tunnel') then
-                  local dLongitudinalStep = EgtGetMachiningParam( MCH_MP.STEP)
-                  dElev = dLongitudinalStep + 0.1
+                  local dMachiningStep = EgtGetMachiningParam( MCH_MP.STEP) or 0
+                  -- TODO qui sostituire con valore preciso da GetSetupInfo
+                  if BD.C_SIMM then
+                     dMachiningStep = 165
+                     if vtRef:getZ() < - 10 * GEO.EPS_SMALL then
+                        dMachiningStep = 250
+                     end
+                  end
+                  local dActualStep = ( dMachiningDepth - dMachiningStep) / ( 2 + 1)
+                  dElev = dMachiningDepth - dMachiningStep + dActualStep - 0.1
+                  if dActualStep < 0 then
+                     dActualStep = 1
+                     dElev = 2
+                  end
+                  EgtSetMachiningParam( MCH_MP.STEP, dActualStep)
+
+                  local dFeed = EgtGetMachiningParam( MCH_MP.FEED) / 2
+                  EgtSetMachiningParam( MCH_MP.FEED, dFeed)
                end
                local sNotes = 'MaxElev=' .. EgtNumToString( dElev, 1) .. ';'
                if not ( Proc.Topology == 'Tunnel') then

LuaLibs/ProcessLongDoubleCut.lua

@@ -1306,6 +1306,7 @@ function ProcessLong2Cut.Make( Proc, nPhase, nRawId, nPartId, bForcedBladeMaster
       end
       -- ciclo sulle parti
       local nM = 0
+      local bInverted = false
       for j = 1, nC do
          -- su entrambe le facce
          for i = nIni, nFin do
@@ -1349,8 +1350,19 @@ function ProcessLong2Cut.Make( Proc, nPhase, nRawId, nPartId, bForcedBladeMaster
             -- controllo se lavorazione completa
             local dMachDepth = vElevation[vOrd[i]]
             if dMachDepth > dMaxDepth - 10 * GEO.EPS_ANG_SMALL then
-               sWarn = 'Warning : elevation bigger than max tool depth'
-               EgtOutLog( sWarn)
+               -- verifico se posso lavorare la faccia 2
+               local nOtherFace = EgtIf( i == 1, 2, 1)
+               if j == 1 and vtN[vOrd[nOtherFace]]:getZ() > dLimitAngle and vWidth[vOrd[i]] < dMaxDepth then
+                  vOrd[1], vOrd[2] = vOrd[2], vOrd[1]
+                  dLargh = vWidth[vOrd[i]]
+                  dSal, dEal = dEal, dSal
+                  bInverted = true
+               else
+                  sWarn = 'Warning : elevation bigger than max tool depth'
+                  EgtOutLog( sWarn)
+               end
+            elseif bInverted then
+               dSal, dEal = dEal, dSal
             end
             if not bSide and dLargh > 0.8 * dToolDiam then
                nO = ceil( dLargh / ( 0.6 * dToolDiam))

LuaLibs/ProcessProfCamb.lua

@@ -33,6 +33,7 @@ local sEnableExtraBladeUpperFace = 'Q02' -- i
 local sDepthChamferMill          = 'Q03' -- d
 local sOverMaterialForFinish     = 'Q04' -- d
 local sPreemptiveChamfer         = 'Q05' -- i
+local bUseSmallMill              = 'Q06' -- i
 
 -- abilitazioni extra
 local dMakeAntiSplintOnHead = 1 -- valore impronta antischeggia, per disattivare settare = nil o = 0
@@ -206,6 +207,41 @@ local function VerifyCham( Proc, AuxId, nRawId, bMakeVertCham, sDephtCham, sOnly
    return nChamfer, dDepth, sMilling, sMilling2
 end
 
+---------------------------------------------------------------------
+function VerifySmallMillCanFinish( dDiamCurrentTool, dDepthProfile, nSide)
+   local dToolMaxDepthSmall, dToolDiamSmall
+   -- abilitazione lavorazione da sotto
+   local sMillType = 'Prof'
+   local sMillingSmall, _, _, bH2Small = ML.FindMilling( sMillType, nil, nil, nil, nil, true, nil, nil, nil, 'Smallest')
+   if not sMillingSmall then
+      return false
+   end
+   -- Recupero i dati dell'utensile
+   if EgtMdbSetCurrMachining( sMillingSmall) then
+      local sTuuid = EgtMdbGetCurrMachiningParam( MCH_MP.TUUID)
+      if EgtTdbSetCurrTool( EgtTdbGetToolFromUUID( sTuuid)) then
+         dToolMaxDepthSmall = EgtTdbGetCurrToolMaxDepth()
+         dToolDiamSmall = EgtTdbGetCurrToolParam( MCH_TP.DIAM)
+         -- se non ci sono almeno 5mm di differenza si fa con utensile standard
+         if dDiamCurrentTool - 5 < dToolDiamSmall then
+            return false
+         end
+      end
+   else
+      return false
+   end
+   local bDouble = ( dDepthProfile + BD.CUT_EXTRA > dToolMaxDepthSmall)
+   -- se lavorazione in doppio richiesta, si verifica se richiesta testa sotto
+   if bDouble and nSide == 0 then
+      return false  -- TODO macchine con BD.DOWN_HEAD potrebbero lavorare in doppio in questo caso!
+   end
+
+   if not bDouble or ( dDepthProfile + BD.MILL_OVERLAP < dToolMaxDepthSmall * 2) then
+      return true, sMillingSmall, bDouble
+   end
+   return false
+end
+
 ---------------------------------------------------------------------
 -- Applicazione della lavorazione
 function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
@@ -244,7 +280,7 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
    if vtN:getZ() > 0.1 then
       nSide = 1
    elseif vtN:getZ() < -0.1 then
-      nSide = -1 
+      nSide = -1
    end
    -- abilitazione lavorazione da sotto
    local bMillDown = ( BD.DOWN_HEAD and nSide == -1)
@@ -468,6 +504,15 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
          end
       end
    end
+
+
+   local bUseSmallMillOnFinish = EgtGetInfo( Proc.Id, bUseSmallMill, 'i') == 1
+   local sMillingSmall, bDoubleSmall
+   -- se serve fresa più piccola per finitura
+   if bUseSmallMillOnFinish then
+      bUseSmallMillOnFinish, sMillingSmall, bDoubleSmall = VerifySmallMillCanFinish( dMillDiam, dProfDepth, nSide)
+   end
+
    -- se il chamfer non è esclusivo continuo con le altre lavorazioni
    if nChamfer < 2 then
       -- verifico se necessario lavorare in doppio
@@ -477,7 +522,7 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
       local sMillingDown
       if bDouble then
          if nSide == 0  then
-            if BD.DOWN_HEAD then               
+            if BD.DOWN_HEAD then
                -- recupero la lavorazione
                sMillingDown = ML.FindMilling( 'Prof_H2', nil, nil, nil, nil, false, true)
                if not sMillingDown then
@@ -537,10 +582,6 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
             EgtSetMachiningParam( MCH_MP.OFFSR, ( dOriOffset + dOffsetPar))
             bFinish = true
          end
-         -- se parametro sovramateriale è maggiore di 0 lo aggiungo al sovramateriale precedente
-         if dOffsetPar > 0 then
-            EgtSetMachiningParam( MCH_MP.OFFSR, ( dOriOffset + dOffsetPar))
-         end
          -- eseguo
          if not ML.ApplyMachining( true, false) then
             local _, sErr = EgtGetLastMachMgrError()
@@ -567,7 +608,7 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
             nMchId = nMch2Id
          end
          -- se abilitata, aggiungo lavorazione di finitura
-         if bFinish then
+         if bFinish and not bUseSmallMillOnFinish then
             -- inserisco la lavorazione
             local sNewName = 'ProfB_Fin_' .. ( EgtGetName( Proc.Id) or tostring( Proc.Id))
             local nMch2Id = EgtCopyMachining( sNewName, EgtGetName( nMchId)) 
@@ -682,7 +723,7 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
          nMchId = nMch2Id
       end
       -- se abilitata, aggiungo lavorazione di finitura
-      if bFinish then
+      if bFinish and not bUseSmallMillOnFinish then
          -- inserisco la lavorazione
          local sNewName = 'Prof_Fin_' .. ( EgtGetName( Proc.Id) or tostring( Proc.Id))
          local nMch2Id = EgtCopyMachining( sNewName, EgtGetName( nMchId)) 
@@ -738,6 +779,44 @@ function ProcessProfCamb.Make( Proc, nPhase, nRawId, nPartId, dCurrOvmH)
             return false, sErr
          end
       end
+      -- se finitura con fresa piccola
+      if bFinish and bUseSmallMillOnFinish then
+         local sDepthSmall = EgtIf( bDoubleSmall, ( dProfDepth+ BD.MILL_OVERLAP ) / 2, dProfDepth + BD.CUT_EXTRA)
+         local sMachName = 'Fin_' .. ( EgtGetName( Proc.Id) or tostring( Proc.Id))
+         nMchId = EgtAddMachining( sMachName, sMillingSmall)
+         if not nMchId then
+            local sErr = 'Error adding machining ' .. sMachName .. '-' .. sMillingSmall
+            EgtOutLog( sErr)
+            return false, sErr
+         end
+         -- aggiungo geometria
+         EgtSetMachiningGeometry( {{ AuxId, -1}})
+
+         -- imposto l'affondamento
+         EgtSetMachiningParam( MCH_MP.DEPTH, sDepthSmall)
+         -- posizione braccio porta testa
+         EgtSetMachiningParam( MCH_MP.SCC, EgtIf( bHead, MCH_SCC.ADIR_XP, MCH_SCC.ADIR_XM))
+         -- eseguo
+         if not ML.ApplyMachining( true, false) then
+            local _, sErr = EgtGetLastMachMgrError()
+            EgtSetOperationMode( nMchId, false)
+            return false, sErr
+         end
+
+         if bDoubleSmall then
+            local sNewName = 'FinB_' .. ( EgtGetName( Proc.Id) or tostring( Proc.Id))
+            local nMch2Id = EgtCopyMachining( sNewName, EgtGetName( nMchId))
+            EgtSetMachiningParam( MCH_MP.TOOLINVERT, true)
+            EgtSetMachiningParam( MCH_MP.INVERT, true)
+
+            -- eseguo
+            if not ML.ApplyMachining( true, false) then
+               local _, sErr = EgtGetLastMachMgrError()
+               EgtSetOperationMode( nMchId, false)
+               return false, sErr
+            end
+         end
+      end
    end
    -- aggiorno ingombro testa o coda per presa
    if nSide ~= 1 then -- se feature di fianco o da sotto