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databeamnew/Strategies/Standard/HEADCUT/HEADCUT.lua
T
luca.mazzoleni 084b6758a3 - SLOTBYBLADE rinominata FACEBYBLADE; vecchia FACEBYBLADE eliminata
- SLOTBYCHAINSAW rinominata FACEBYCHAINSAW
- in SPLITCUT modifiche alle chiamate di FACEBYBLADE per contemplare la nuova funzione
- in STR0005 - codolo l'utensile non viene passato ma viene lasciato scegliere alla FACEBYBLADE
2025-01-28 10:54:16 +01:00

367 lines
17 KiB
Lua

-- Strategia: HEADCUT
-- Descrizione
-- HeadCut
-- Feature: HeadCut
---------------------------------------------------------------------------------------------------------
-- TODO: HEADCUT copiata da SPLITCUT. Da sistemare e capire se fare solo una strategia oppure due divise.
---------------------------------------------------------------------------------------------------------
-- carico librerie
local BeamLib = require( 'BeamLib')
local BeamData = require( 'BeamData')
local MachiningLib = require( 'MachiningLib')
local FeatureLib = require( 'FeatureLib')
-- strategie di base
local FaceByBlade = require('FACEBYBLADE')
-- Tabella per definizione modulo
local HEADCUT = {}
local Strategy = {}
-------------------------------------------------------------------------------------------------------------
local function LoadStrategyParameters( CustomParameters)
local StrategyLib = {}
StrategyLib.Config = require( 'HEADCUT\\HEADCUTConfig')
Strategy.sName = StrategyLib.Config.sStrategyId
CustomParameters = BeamLib.GetUpdateCustomParameters( CustomParameters, StrategyLib.Config.Parameters)
Strategy.Parameters = BeamLib.LoadCustomParametersInStrategy( CustomParameters)
Strategy.Result = {}
Strategy.Machining = {}
Strategy.Result.sInfo = ''
return Strategy
end
-------------------------------------------------------------------------------------------------------------
local function CalculateLeadInOut( Machining, EdgeToMachine)
local LeadIn = {}
local LeadOut = {}
LeadIn.dStartAddLength = 0
LeadOut.dEndAddLength = 0
LeadIn.nType = MCH_MILL_LI.LINEAR
LeadOut.nType = MCH_MILL_LI.LINEAR
LeadIn.dTangentDistance = 0
LeadOut.dTangentDistance = 0
LeadIn.dPerpDistance = BeamData.CUT_SIC + EdgeToMachine.dElevation
LeadOut.dPerpDistance = BeamData.CUT_SIC + EdgeToMachine.dElevation
LeadIn.dElevation = 0
LeadOut.dElevation = 0
LeadIn.dCompLength = 0
LeadOut.dCompLength = 0
LeadIn.dStartAddLength = BeamData.CUT_EXTRA
LeadOut.dEndAddLength = BeamData.CUT_EXTRA
return LeadIn, LeadOut
end
-------------------------------------------------------------------------------------------------------------
local function MakeChamfer()
-- TODO funzionalit da aggiungere
end
-------------------------------------------------------------------------------------------------------------
local function GetEdgeToMachine( Proc, vtEdge)
local Edge
for i = 1, #Proc.Faces[1].Edges do
if AreSameVectorApprox( Proc.Faces[1].Edges[i].vtN, vtEdge) then
Edge = Proc.Faces[1].Edges[i]
end
end
return Edge
end
-------------------------------------------------------------------------------------------------------------
local function GetSplitStrategy( Proc, Part)
-- se non sono stati caricati i parametri, si ricaricano
if not Strategy.Parameters then
Strategy = LoadStrategyParameters()
end
-- separazione solo se esiste grezzo successivo con pezzi o scaricabile
local nNextRawId = EgtGetNextRawPart( Part.idRaw)
Strategy.bSplit = ( nNextRawId and ( EgtGetPartInRawPartCount( nNextRawId) > 0 or EgtGetRawPartBBox( nNextRawId):getDimX() >= BeamData.dMinRaw))
-- imposto paraemtri di ricerca utensile in base a topologia
local Machining = {}
-- sTypeMachining = BladeSideSingle\ BladeSideDouble\ BladeHorizontalSingle\ BladeHorizontalDouble\ ChainSawHorizontal\ ChainSawSideSingle\ ChainSawSideDouble\ ChainSawPlusBlade\ Mill\ None
Machining.sTypeMachining = 'None'
local Splitting = {}
local ToolSearchParameters = {}
ToolSearchParameters.vtToolDirection = Proc.Faces[1].vtN
-- ===== RICERCA UTENSILE =====
-- cerco lama sopra
Splitting.bIsApplicable = false
ToolSearchParameters.bAllowTopHead = true
ToolSearchParameters.bAllowBottomHead = false
Splitting.ToolInfo = {}
Splitting.ToolInfo = MachiningLib.FindBlade( Proc, ToolSearchParameters)
if Splitting.ToolInfo.nToolIndex then
Splitting.bIsApplicable = true
local ParametersMRR = {}
ParametersMRR.nToolIndex = Splitting.ToolInfo.nToolIndex
Splitting.dMRR = MachiningLib.GetToolMRR( ParametersMRR)
end
table.insert( Machining, Splitting)
-- cerco lama sotto
Splitting = {}
Splitting.bIsApplicable = false
ToolSearchParameters.bAllowTopHead = false
ToolSearchParameters.bAllowBottomHead = true
Splitting.ToolInfo = {}
Splitting.ToolInfo = MachiningLib.FindBlade( Proc, ToolSearchParameters)
if Splitting.ToolInfo.nToolIndex then
Splitting.bIsApplicable = true
local ParametersMRR = {}
ParametersMRR.nToolIndex = Splitting.ToolInfo.nToolIndex
Splitting.dMRR = MachiningLib.GetToolMRR( ParametersMRR)
end
table.insert( Machining, Splitting)
-- cerco motosega
Splitting = {}
Splitting.bIsApplicable = false
table.insert( Machining, Splitting)
-- cerco fresa
Splitting = {}
Splitting.bIsApplicable = false
table.insert( Machining, Splitting)
-- ===== SCELTA LAVORAZIONI =====
-- forzature da parametri
if Strategy.Parameters.bForceChainSaw then
Machining[1].bIsApplicable = false
Machining[2].bIsApplicable = false
end
-- setto valori di default. Impossibile che taglio di separazione sia incompleto
Strategy.Result.sStatus = 'Completed'
Strategy.Result.nCompletionIndex = FeatureLib.GetFeatureCompletionIndex( 100)
Strategy.Result.dMRR = 1
-- correzioni sul massimo materiale lama, considerando ingombri vari
local dMaxMatBladeSideSingle
local dMaxMatBladeSideDouble
local dMaxMatBladeHorizontalSingle
local dMaxMatBladeHorizontalDouble
if Machining[1].bIsApplicable then
local dMaxMat = TOOLS[Machining[1].ToolInfo.nToolIndex].dMaxMaterial
local dRadius = TOOLS[Machining[1].ToolInfo.nToolIndex].dDiameter / 2
local sHead = TOOLS[Machining[1].ToolInfo.nToolIndex].sHead
-- se taglio di fianco disponibile, si controlla il massimo materiale reale. Per pezzi alti, bisogna controllare anche l'ingombro asse Z nelle 4 direzioni.
if Part.dHeight < BeamData.MIN_DIM_HBEAM then
dMaxMat = min( dMaxMat, BeamData.MAX_DIM_HTCUT)
dMaxMatBladeSideSingle = dMaxMat
dMaxMatBladeSideDouble = dMaxMat * 2
else
if BeamData.GetMaxMatReductionBladeCut then
dMaxMatBladeSideSingle = min( max( dRadius - BeamData.GetMaxMatReductionBladeCut( sHead, Y_AX()), dRadius - BeamData.GetMaxMatReductionBladeCut( sHead, -Y_AX())),
TOOLS[Machining[1].ToolInfo.nToolIndex].dMaxMaterial)
dMaxMatBladeSideDouble = dRadius - BeamData.GetMaxMatReductionBladeCut( sHead, Y_AX()) + dRadius - BeamData.GetMaxMatReductionBladeCut( sHead, -Y_AX())
else
dMaxMatBladeSideSingle = abs( BeamData.MAX_DIM_HTCUT_HBEAM)
dMaxMatBladeSideDouble = abs( BeamData.MAX_DIM_HTCUT_HBEAM) * 2
end
end
-- se taglio orizzontale
if BeamData.GetMaxMatReductionBladeCut then
dMaxMatBladeHorizontalSingle = min( TOOLS[Machining[1].ToolInfo.nToolIndex].dMaxMaterial, dRadius - BeamData.GetMaxMatReductionBladeCut( TOOLS[Machining[1].ToolInfo.nToolIndex].sHead, -Z_AX()))
else
dMaxMatBladeHorizontalSingle = TOOLS[Machining[1].ToolInfo.nToolIndex].dMaxMaterial
end
end
if Machining[2].bIsApplicable then
if BeamData.GetMaxMatReductionBladeCut then
local dRadius = TOOLS[Machining[2].ToolInfo.nToolIndex].dDiameter / 2
dMaxMatBladeHorizontalDouble = min( TOOLS[Machining[2].ToolInfo.nToolIndex].dMaxMaterial, dRadius - BeamData.GetMaxMatReductionBladeCut( TOOLS[Machining[2].ToolInfo.nToolIndex].sHead, Z_AX()))
else
dMaxMatBladeHorizontalDouble = TOOLS[Machining[2].ToolInfo.nToolIndex].dMaxMaterial
end
end
-- TODO considerare di tagliare con il massimo materiale possibile per non salire troppo in Z (macchine tipo PF), oppure non scendere troppo (tipo Kairos)
-- BladeSideSingle (taglio di lama singolo di fianco)
if Machining[1].bIsApplicable and ( dMaxMatBladeSideSingle - BeamData.CUT_EXTRA) > Part.dWidth + 10 * GEO.EPS_SMALL then
Strategy.Result.nQuality = FeatureLib.GetFeatureQuality( 'Blade')
Machining.sTypeMachining = 'BladeSideSingle'
Machining[2].bIsApplicable = false
Machining[3].bIsApplicable = false
Machining[4].bIsApplicable = false
return Machining
-- TODO considerare di tagliare con il massimo materiale possibile per non salire troppo in Z (macchine tipo PF), oppure non scendere troppo (tipo Kairos)
-- BladeSideDouble (taglio di lama doppio di fianco)
elseif Machining[1].bIsApplicable and ( dMaxMatBladeSideDouble - BeamData.CUT_EXTRA) > Part.dWidth + 10 * GEO.EPS_SMALL then
Strategy.Result.nQuality = FeatureLib.GetFeatureQuality( 'Blade')
Strategy.Result.dMRR = Strategy.Result.dMRR/2
Machining.sTypeMachining = 'BladeSideDouble'
Machining[2].bIsApplicable = false
Machining[3].bIsApplicable = false
Machining[4].bIsApplicable = false
return Machining
-- BladeHorizontalSingle (taglio di lama singolo orizzontale)
elseif Machining[1].bIsApplicable and ( dMaxMatBladeHorizontalSingle - BeamData.CUT_EXTRA) > Part.dHeight + 10 * GEO.EPS_SMALL then
Strategy.Result.nQuality = FeatureLib.GetFeatureQuality( 'Blade')
Machining.sTypeMachining = 'BladeHorizontalSingle'
Machining[2].bIsApplicable = false
Machining[3].bIsApplicable = false
Machining[4].bIsApplicable = false
return Machining
-- BladeHorizontalDouble (taglio di lama doppio orizzontale)
elseif Machining[1].bIsApplicable and Machining[2].bIsApplicable and
( dMaxMatBladeHorizontalSingle + dMaxMatBladeHorizontalDouble - BeamData.CUT_EXTRA) > Part.dHeight + 10 * GEO.EPS_SMALL then
Strategy.Result.nQuality = FeatureLib.GetFeatureQuality( 'Blade')
Strategy.Result.dMRR = Strategy.Result.dMRR/2
Machining.sTypeMachining = 'BladeHorizontalDouble'
Machining[1].ToolInfo.dMaxMatBladeFromTop = dMaxMatBladeHorizontalSingle
Machining[2].ToolInfo.dMaxMatBladeFromDown = dMaxMatBladeHorizontalDouble
Machining[3].bIsApplicable = false
Machining[4].bIsApplicable = false
return Machining
-- TODO : casi con motosega da completare
-- ChainSawHorizontal (motosega)
-- ChainSawSideSingle (motosega)
-- ChainSawSideDouble (motosega)
-- ChainSawPlusBlade (motosega pi lama orizzontale)
-- Mill (svuotatura)
end
-- se non ho trovato neanche una lavorazione completa, non posso separare
if Machining.sTypeMachining == 'None' then
Strategy.Result.sStatus = 'Not-Applicable'
Strategy.Result.nCompletionIndex = 0
Strategy.Result.dMRR = 0
Strategy.Result.nQuality = 0
Strategy.Result.sInfo = 'Split not possible'
end
return Machining
end
-------------------------------------------------------------------------------------------------------------
function HEADCUT.Make( bAddMachining, Proc, Part, CustomParameters)
Strategy = LoadStrategyParameters( CustomParameters)
local bAreAllMachiningsAdded = true
local Splitting = {}
local AuxiliaryData = {}
Strategy.SplitStrategy = GetSplitStrategy( Proc, Part)
if bAddMachining then
-- inserimento smussi su spigoli del taglio
if Strategy.Parameters.bMakeChamfer then
MakeChamfer()
end
local OptionalParameters = {}
-- applico le lavorazioni
----------------------------------------------------------------------------------
if Strategy.SplitStrategy.sTypeMachining == 'BladeSideSingle' then
OptionalParameters = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[1].ToolInfo.nToolIndex
-- TODO gestire lavorazione a cubetti
local EdgeToMachine = GetEdgeToMachine( Proc, -Y_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'BladeSideDouble' then
-- Taglio lato frontale
OptionalParameters = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[1].ToolInfo.nToolIndex
OptionalParameters.dDepthToMachine = Part.dWidth / 2 + BeamData.CUT_EXTRA_MIN
-- TODO gestire lavorazione a cubetti
local EdgeToMachine = GetEdgeToMachine( Proc, -Y_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
-- Taglio lato dietro
OptionalParameters = {}
Splitting = {}
AuxiliaryData = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[1].ToolInfo.nToolIndex
OptionalParameters.dDepthToMachine = Part.dWidth / 2 + BeamData.CUT_EXTRA_MIN
-- TODO gestire lavorazione a cubetti
EdgeToMachine = GetEdgeToMachine( Proc, Y_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'BladeHorizontalSingle' then
OptionalParameters = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[1].ToolInfo.nToolIndex
OptionalParameters.dDepthToMachine = Part.dHeight + BeamData.CUT_EXTRA
-- TODO gestire lavorazione a cubetti
local EdgeToMachine = GetEdgeToMachine( Proc, Z_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'BladeHorizontalDouble' then
-- Taglio lato frontale
OptionalParameters = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[1].ToolInfo.nToolIndex
local dExtraMaxMat = ( Strategy.SplitStrategy[1].ToolInfo.dMaxMatBladeFromTop + Strategy.SplitStrategy[2].ToolInfo.dMaxMatBladeFromDown - Part.dHeight - BeamData.CUT_EXTRA_MIN) / 2
OptionalParameters.dDepthToMachine = Strategy.SplitStrategy[1].ToolInfo.dMaxMatBladeFromTop - dExtraMaxMat
-- TODO gestire lavorazione a cubetti
local EdgeToMachine = GetEdgeToMachine( Proc, Z_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
-- Taglio lato dietro
OptionalParameters = {}
Splitting = {}
AuxiliaryData = {}
OptionalParameters.nToolIndex = Strategy.SplitStrategy[2].ToolInfo.nToolIndex
OptionalParameters.dDepthToMachine = Strategy.SplitStrategy[2].ToolInfo.dMaxMatBladeFromDown - dExtraMaxMat
-- TODO gestire lavorazione a cubetti
EdgeToMachine = GetEdgeToMachine( Proc, -Z_AX())
Splitting = FaceByBlade.Make( Proc, Part, Proc.Faces[1], EdgeToMachine, OptionalParameters)
Splitting.sStage = 'Head'
MachiningLib.AddNewMachining( Proc, Splitting, AuxiliaryData)
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'ChainSawHorizontal' then
; -- TODO
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'ChainSawSideSingle' then
; -- TODO
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'ChainSawSideDouble' then
; -- TODO
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'ChainSawPlusBlade' then
; -- TODO
----------------------------------------------------------------------------------
elseif Strategy.SplitStrategy.sTypeMachining == 'Mill' then
; -- TODO
----------------------------------------------------------------------------------
end
return bAreAllMachiningsAdded, Strategy.Result
else
return nil, Strategy.Result
end
end
-------------------------------------------------------------------------------------------------------------
return HEADCUT