- PreSimulationLib - Unificata funzione per la pre simulazione della distanza tra punto e grezzo

-LeadInOutLib - unificata con funzione in PreSimulationLib
- STR0011 - Aggiunto calcolo per approccio in velocità di lavoro
- MachiningLib - Drill - Calcolo massima profondità del foro rispetto a portautensile

LuaLibs/LeadInOutLib.lua

@@ -9,6 +9,7 @@ require( 'EgtBase')
 local BeamData = require( 'BeamDataNew')
 local FaceData = require( 'FaceData')
 local BeamLib = require( 'BeamLib')
+local PreSimulationLib = require( 'PreSimulationLib')
 
 EgtOutLog( ' LeadInOutLib started', 1)
 
@@ -71,24 +72,20 @@ end
 local function CalculateLeadInOutLength( ptToolCenter, vtNFace, b3Box, vtLeadInOut, Tool)
 
    -- al momento gestita solo lama
-   if not Tool.sFamily == 'SawBlade' then
+   if not Tool.sFamily == 'SAWBLADE' then
       error(' Tool family not implemented')
    end
 
-   -- Box del pezzo espansi ortogonalmente alle tre direzioni canoniche X, Y e Z
+   local ptStart = Point3d( ptToolCenter)
-   local b3BoxX = BBox3d( b3Box) ; b3BoxX:expand( 0, 1000, 1000)
+   local DistanceData = {}
-   local b3BoxY = BBox3d( b3Box) ; b3BoxY:expand( 1000, 0, 1000)
+   DistanceData.vtNFace = vtNFace
-   local b3BoxZ = BBox3d( b3Box) ; b3BoxZ:expand( 1000, 1000, 0)
+   DistanceData.vtMove = vtLeadInOut
+   DistanceData.dToolThickness = Tool.dThickness
+   DistanceData.dToolDiameter = Tool.dDiameter
+   DistanceData.sToolFamily = Tool.sFamily
+   DistanceData.ptReferencePoint = ptStart + DistanceData.dToolThickness * DistanceData.vtNFace
 
-   -- si setta utensile lama per il controllo collisione
+   return PreSimulationLib.GetDistanceToRetractToolFromRaw( DistanceData, b3Box)
-   EgtCAvSetSawTool( Tool.dThickness, Tool.dDiameter, Tool.dThickness, 0, 0)
-
-   -- calcolo distanza di cui retrarre con funzioni Tool Collision Avoidance
-   local dLength = min( EgtCAvToolPosBox( ptToolCenter + Tool.dThickness * vtNFace, vtNFace, b3BoxX, vtLeadInOut),
-                        EgtCAvToolPosBox( ptToolCenter + Tool.dThickness * vtNFace, vtNFace, b3BoxY, vtLeadInOut),
-                        EgtCAvToolPosBox( ptToolCenter + Tool.dThickness * vtNFace, vtNFace, b3BoxZ, vtLeadInOut))
-
-   return dLength
 end
 
 

LuaLibs/MachiningLib.lua

@@ -791,6 +791,25 @@ function MachiningLib.FindBlade( Proc, ToolSearchParameters)
    return ToolInfo
 end
 
+-- Calcolo profondità massima del foro rispetto al Portautensile (solo per utensile punta)
+-------------------------------------------------------------------------------------------------------------
+function MachiningLib.GetDrillMaxDepthFromToolHolderSideEncumbrance( FeatureInfo, nToolIndex, b3Raw)
+   local b3Box = BBox3d( b3Raw)
+   b3Box:expand( BeamData.COLL_SIC)
+   local ptStart = Point3d( FeatureInfo.ptDrillCenter)
+   local dToolLength = TOOLS[nToolIndex].dLength
+   local dMaxDepth = TOOLS[nToolIndex].dMaxDepth
+   local DistanceData = {}
+   DistanceData.vtNFace = Vector3d( FeatureInfo.vtDrillExtrusion)
+   DistanceData.vtMove = Vector3d( FeatureInfo.vtDrillExtrusion)
+   DistanceData.dToolLength = TOOLS[nToolIndex].ToolHolder.dLength
+   DistanceData.dToolDiameter = TOOLS[nToolIndex].ToolHolder.dDiameter
+   DistanceData.sToolFamily = 'TOOLHOLDER'
+   DistanceData.ptReferencePoint = ptStart + ( ( dToolLength - dMaxDepth - DistanceData.dToolLength) * DistanceData.vtNFace)
+
+   return PreSimulationLib.GetDistanceToRetractToolFromRaw( DistanceData, b3Box)
+end
+
 -------------------------------------------------------------------------------------------------------------
 -- funzione per cercare utensile tipo PUNTA A FORARE con certe caratteristiche
 function MachiningLib.FindDrill( Proc, ToolSearchParameters)
@@ -907,6 +926,13 @@ function MachiningLib.FindDrill( Proc, ToolSearchParameters)
    ToolInfo.nToolIndex = nBestToolIndex
    ToolInfo.dResidualDepth = dBestToolResidualDepth
 
+   if nBestToolIndex then
+      local dTHReduction = MachiningLib.GetDrillMaxDepthFromToolHolderSideEncumbrance( Proc.FeatureInfo, nBestToolIndex, ToolSearchParameters.Part.b3Raw)
+      local dTHResidualDepth = ToolSearchParameters.dElevation + dTHReduction - TOOLS[nBestToolIndex].dMaxDepth
+      if dTHResidualDepth < dBestToolResidualDepth then
+         ToolInfo.dResidualDepth = dTHResidualDepth
+      end
+   end
    -- si salva se la punta ha lo stesso diametro del foro
    if nBestToolIndex and TOOLS[nBestToolIndex].dDiameter - ToolSearchParameters.dToolDiameter > 100 * GEO.EPS_SMALL then
       ToolInfo.bDrillIsExactDiameter = true

LuaLibs/PreSimulationLib.lua

@@ -103,6 +103,35 @@ function PreSimulationLib.GetPointOnToolTipCenter( ptPointAtDepth, vtHead, vtNFa
    return ptPointAtDepth + vtToolOffset * Tool.dDiameter / 2 + vtNFace * EgtIf( AreSameVectorApprox( vtHead, vtNFace), 0, Tool.dThickness)
 end
 
+-------------------------------------------------------------------------------------------------------------
+function PreSimulationLib.GetDistanceToRetractToolFromRaw( DistanceData, b3Box)
+   -- Box del pezzo espansi ortogonalmente alle tre direzioni canoniche X, Y e Z
+   local b3BoxX = BBox3d( b3Box) ; b3BoxX:expand( 0, 1000, 1000)
+   local b3BoxY = BBox3d( b3Box) ; b3BoxY:expand( 1000, 0, 1000)
+   local b3BoxZ = BBox3d( b3Box) ; b3BoxZ:expand( 1000, 1000, 0)
+
+   -- Imposta l'utensile correttamente
+   if DistanceData.sToolFamily == 'DRILLBIT' then
+      -- si setta utensile Punta per il controllo collisione
+      EgtCAvSetAdvTool( DistanceData.dToolLength, DistanceData.dToolDiameter, ( DistanceData.dToolTotalLength - DistanceData.dToolLength), 0, 0)
+   elseif DistanceData.sToolFamily == 'SAWBLADE' then
+      -- si setta utensile Lama per il controllo collisione
+      EgtCAvSetSawTool( DistanceData.dToolThickness, DistanceData.dToolDiameter, DistanceData.dToolThickness, 0, 0)
+   elseif DistanceData.sToolFamily == 'TOOLHOLDER' then
+      -- si setta utensile Cilindrico per simulare il portautensile in caso di fori inclinati nei quali è possibile che il portautensile collida
+      EgtCAvSetStdTool( DistanceData.dToolLength, DistanceData.dToolDiameter, 0)
+   -- altre tipologie non gestite
+   else
+      return nil
+   end
+
+   -- calcolo distanza di cui retrarre con funzioni Tool Collision Avoidance *da top dell'utensile*
+   local dLength = min( EgtCAvToolPosBox( DistanceData.ptReferencePoint, DistanceData.vtNFace, b3BoxX, DistanceData.vtMove),
+                        EgtCAvToolPosBox( DistanceData.ptReferencePoint, DistanceData.vtNFace, b3BoxY, DistanceData.vtMove),
+                        EgtCAvToolPosBox( DistanceData.ptReferencePoint, DistanceData.vtNFace, b3BoxZ, DistanceData.vtMove))
+   return dLength
+end
+
 -------------------------------------------------------------------------------------------------------------
 -- calcolo punto sull'uscita testa a partire dal punto di lavorazione o di attacco sul diametro utensile
 local function GetToolExitPoint( ptMachining, vtNEdge, vtHead, Tool, bIsDownUp)

Strategies/Standard/STR0011/STR0011.lua

@@ -8,6 +8,7 @@ local BeamLib = require( 'BeamLib')
 local BeamData = require( 'BeamDataNew')
 local MachiningLib = require( 'MachiningLib')
 local FeatureLib = require( 'FeatureLib')
+local PreSimulationLib = require( 'PreSimulationLib')
 -- strategie di base
 
 -- Tabella per definizione modulo
@@ -37,6 +38,24 @@ local function GetSCC( vtMachiningDirection)
    return nSCC
 end
 
+-- Calcolo distanza dalla quale andare a velocità di lavoro ( Start Safety Length)
+-------------------------------------------------------------------------------------------------------------
+local function GetDrillApprochSafeDistance( FeatureInfo, nToolIndex, b3Raw)
+   local b3Box = BBox3d( b3Raw)
+   b3Box:expand( BeamData.COLL_SIC)
+   local ptStart = Point3d( FeatureInfo.ptDrillCenter)
+   local DistanceData = {}
+   DistanceData.vtNFace = Vector3d( FeatureInfo.vtDrillExtrusion)
+   DistanceData.vtMove = Vector3d( FeatureInfo.vtDrillExtrusion)
+   DistanceData.dToolLength = TOOLS[nToolIndex].dLength
+   DistanceData.dToolTotalLength = TOOLS[nToolIndex].dTotalLength
+   DistanceData.dToolDiameter = TOOLS[nToolIndex].dDiameter
+   DistanceData.sToolFamily = TOOLS[nToolIndex].sFamily
+   DistanceData.ptReferencePoint = ptStart + DistanceData.dToolLength * DistanceData.vtNFace
+
+   return PreSimulationLib.GetDistanceToRetractToolFromRaw( DistanceData, b3Box)
+end
+
 -------------------------------------------------------------------------------------------------------------
 local function GetDrillingStrategy( Proc, Part)
    local ToolSearchParameters = {}
@@ -51,6 +70,7 @@ local function GetDrillingStrategy( Proc, Part)
    ToolSearchParameters.dDiameterTolerance = Strategy.Parameters.dDiameterTolerance
    ToolSearchParameters.AvailableToolList = MachiningLib.GetAvailableToolList( Proc, Strategy.Parameters.sDrillBitList, 'Drilling')
    ToolSearchParameters.ptCheckOutStroke = { Proc.FeatureInfo.ptDrillCenter + ( EgtMdbGetGeneralParam( MCH_GP.SAFEZ) * ToolSearchParameters.vtToolDirection)}
+   ToolSearchParameters.Part = Part
 
    Drilling.ToolInfo = {}
    Drilling.ToolInfo = MachiningLib.FindDrill( Proc, ToolSearchParameters)
@@ -61,6 +81,7 @@ local function GetDrillingStrategy( Proc, Part)
       Drilling.vtToolDirection = Proc.FeatureInfo.vtDrillExtrusion
       Drilling.dStep = TOOLS[Drilling.nToolIndex].dStep
       Drilling.nSCC = GetSCC( -Drilling.vtToolDirection)
+      Drilling.dStartSafetyLength = max( BeamData.COLL_SIC, GetDrillApprochSafeDistance( Proc.FeatureInfo, Drilling.ToolInfo.nToolIndex, Part.b3Raw))
    end
 
    -- TODO se utensile 2 che si torverà è il gemello da usare nelle lavorazioni in doppio, allora gestire di conseguenza l'applicazione delle lavorazioni in doppio
@@ -84,6 +105,7 @@ local function GetDrillingStrategy( Proc, Part)
          Drilling2.vtToolDirection = -Proc.FeatureInfo.vtDrillExtrusion
          Drilling2.dStep = TOOLS[Drilling2.nToolIndex].dStep
          Drilling2.nSCC = GetSCC( -Drilling2.vtToolDirection)
+         Drilling2.dStartSafetyLength = max( BeamData.COLL_SIC, GetDrillApprochSafeDistance( Proc.FeatureInfo, Drilling.ToolInfo.nToolIndex, Part.b3Raw))
       end
    end