- in MachiningLib.AddMachinings gestito attacco non perpendicolare

- in BLADEKEEPWASTE sistemato sorting lavorazioni
- in FACEBYBLADE e FACEBYMILL correzioni per lavorazione facce non chiuse sopra
This commit is contained in:
luca.mazzoleni
2025-03-25 18:59:29 +01:00
parent 1dac802cc0
commit edd00a7b8f
4 changed files with 90 additions and 61 deletions
+40 -32
View File
@@ -16,7 +16,7 @@ local FaceByBlade = require('FACEBYBLADE')
local FaceByMill = require('FACEBYMILL')
-- tabella per definizione modulo
local Machinings = {}
-------------------------------------------------------------------------------------------------------------
local function CompareEdges( EdgeA, EdgeB)
-- prima i lati orientati lungo X
@@ -57,23 +57,30 @@ local function SortMachiningsBySegment( MachiningA, MachiningB)
return false
elseif MachiningB.nFeatureSegment > MachiningA.nFeatureSegment then
return true
-- se segmento uguale, si minimizzano i cambi di lato
-- se segmento uguale, si guarda la priorità
else
local bIsOddSegment = ( MachiningA.nFeatureSegment % 2 ~= 0)
if MachiningA.vtToolDirection:getY() < MachiningB.vtToolDirection:getY() - 10 * GEO.EPS_SMALL then
if bIsOddSegment then
return true
else
return false
end
elseif MachiningA.vtToolDirection:getY() > MachiningB.vtToolDirection:getY() + 10 * GEO.EPS_SMALL then
if bIsOddSegment then
return false
else
return true
end
else
if MachiningA.nInternalSortingPriority > MachiningB.nInternalSortingPriority then
return false
elseif MachiningB.nInternalSortingPriority > MachiningA.nInternalSortingPriority then
return true
-- se priorità uguale, si minimizzano i cambi di lato
else
local bIsOddSegment = ( MachiningA.nFeatureSegment % 2 ~= 0)
if MachiningA.vtToolDirection:getY() < MachiningB.vtToolDirection:getY() - 10 * GEO.EPS_SMALL then
if bIsOddSegment then
return true
else
return false
end
elseif MachiningA.vtToolDirection:getY() > MachiningB.vtToolDirection:getY() + 10 * GEO.EPS_SMALL then
if bIsOddSegment then
return false
else
return true
end
else
return false
end
end
end
end
@@ -85,8 +92,8 @@ function BLADEKEEPWASTE.Make( Proc, Part, OptionalParameters)
-- il FindBlade dovrà restituire di utilizzare sempre la lama sopra se l'angolo lo permette, ma avendo un'altezza massima (da macchina) oltre cui il DownUp non sarà fattibile (evita collisioni tra asse e pezzo)
local Result = {}
local Machining = {}
Machining.Result = {}
Machinings = {}
local CreatedMachinings = {}
local Cutting1 = {}
local Cutting2 = {}
@@ -157,36 +164,37 @@ function BLADEKEEPWASTE.Make( Proc, Part, OptionalParameters)
-- calcolo lavorazioni
-- taglio eventuali facce di chiusura
for i = 1, #LongFaces do
local CuttingLongFace = {}
local Cutting = {}
local OptionalParametersFaceByBlade = { bIsSplitFeature = bIsSplitFeature, dExtendAfterTail = dExtendAfterTail, nToolIndex = nToolIndex}
CuttingLongFace = FaceByBlade.Make( Proc, Part, Proc.MainFaces.LongFaces[i], Proc.MainFaces.LongFaces[i].MainEdges.BottomEdge, OptionalParametersFaceByBlade)
table.insert( Machining.Result, CuttingLongFace)
Cutting = FaceByBlade.Make( Proc, Part, Proc.MainFaces.LongFaces[i], Proc.MainFaces.LongFaces[i].MainEdges.BottomEdge, OptionalParametersFaceByBlade)
Cutting.nInternalSortingPriority = 1
table.insert( CreatedMachinings, Cutting)
end
-- faccia di fondo
-- primo lato
local OptionalParametersFaceByBlade = { dDepthToMachine = dDepthToMachine, bIsSplitFeature = bIsSplitFeature, dExtendAfterTail = dExtendAfterTail, nToolIndex = nToolIndex}
Cutting1 = FaceByBlade.Make( Proc, Part, BottomFace, EdgeToMachine, OptionalParametersFaceByBlade)
table.insert( Machining.Result, Cutting1)
Cutting1.nInternalSortingPriority = 3
table.insert( CreatedMachinings, Cutting1)
-- secondo lato
OptionalParametersFaceByBlade.bOppositeToolDirection = true
Cutting2 = FaceByBlade.Make( Proc, Part, BottomFace, EdgeToMachine, OptionalParametersFaceByBlade)
table.insert( Machining.Result, Cutting2)
Cutting2.nInternalSortingPriority = 3
table.insert( CreatedMachinings, Cutting2)
-- eventuale pulitura raggio lama
if bFinishWithMill then
for i = 1, #LongFaces do
local OptionalParametersFaceByMill = { bIsSplitFeature = bIsSplitFeature, dExtendAfterTail = dExtendAfterTail,
dDepthToMachine = max( Cutting1.dBladeMarkLength, Cutting2.dBladeMarkLength)
}
local MillingClosedSide = FaceByMill.Make( Proc, Part, BottomFace, BottomFace.MainEdges.LongEdges[i], OptionalParametersFaceByMill)
table.insert( Machining.Result, MillingClosedSide)
local OptionalParametersFaceByMill = { bIsSplitFeature = bIsSplitFeature, dExtendAfterTail = dExtendAfterTail}
local Milling = FaceByMill.Make( Proc, Part, BottomFace, BottomFace.MainEdges.LongEdges[i], OptionalParametersFaceByMill)
Milling.nInternalSortingPriority = 2
table.insert( CreatedMachinings, Milling)
end
end
-- lavorazioni raggruppate in unica lista
local Machinings = {}
for i = 1, #Machining.Result do
if Machining.Result[i].bIsApplicable then
table.insert( Machinings, Machining.Result[i])
for i = 1, #CreatedMachinings do
if CreatedMachinings[i].bIsApplicable then
table.insert( Machinings, CreatedMachinings[i])
end
end
+23 -14
View File
@@ -19,7 +19,7 @@ local function GetLeadInOutType( Machining)
else
-- testa sopra
if TOOLS[Machining.nToolIndex].SetupInfo.HeadType.bTop then
if Machining.vtToolDirection:getX() < 0.7 then
if abs( Machining.vtToolDirection:getX()) < 0.7 then
if Machining.vtToolDirection:getZ() > -0.087
or abs( Machining.vtToolDirection:getX()) < 0.34202 then
sLeadInOutType = 'Perpendicular'
@@ -34,7 +34,7 @@ local function GetLeadInOutType( Machining)
end
-- testa sotto
elseif TOOLS[Machining.nToolIndex].SetupInfo.HeadType.bBottom then
if Machining.vtToolDirection:getX() < 0.7 then
if abs( Machining.vtToolDirection:getX()) < 0.7 then
if Machining.vtToolDirection:getZ() < -GEO.EPS_SMALL
or abs( Machining.vtToolDirection:getX()) < 0.34202 then
sLeadInOutType = 'Perpendicular'
@@ -78,10 +78,9 @@ local function CalculateLeadInOut( Machining, EdgeToMachine, Part)
LeadOut.dPerpDistance = 0
LeadIn.dTangentDistance = 0
LeadOut.dTangentDistance = 0
-- TODO da rimuovere controllo numero step quando si sistema la funzione che crea i cloni
if Machining.bIsStartClosed
or Machining.bIsEndClosed
or Machining.CloneStepsHorizontal.nCount > 1 then
or Machining.Steps.nCount > 1 then
Machining.sLeadInOutType = 'Perpendicular'
if AreSameVectorApprox( Machining.vtToolDirection, EdgeToMachine.vtN) then
@@ -279,8 +278,26 @@ function FACEBYBLADE.Make( Proc, Part, FaceToMachine, EdgeToMachine, OptionalPar
Cutting.bInvert = not Cutting.bInvert
end
-- profondità da lavorare e offset radiale
if TOOLS[Cutting.nToolIndex].dMaxDepth > dDepthToMachine - 10 * GEO.EPS_SMALL then
-- TODO la depth dovrebbe essere quella del machining
if OptionalParameters.dPocketHeight then
if TOOLS[Cutting.nToolIndex].dMaxDepth > dDepthToMachine - 10 * GEO.EPS_SMALL then
-- TODO la depth dovrebbe essere quella del machining
Cutting.dDepthToMachine = dDepthToMachine
Cutting.dResidualDepth = 0
if bOppositeToolDirection then
Cutting.dRadialOffset = -dDepthToMachine
else
Cutting.dRadialOffset = EdgeToMachine.dElevation - dDepthToMachine
end
else
Cutting.dDepthToMachine = TOOLS[Cutting.nToolIndex].dMaxDepth - 1
Cutting.dResidualDepth = dDepthToMachine - Cutting.dDepthToMachine
if bOppositeToolDirection then
Cutting.dRadialOffset = -Cutting.dDepthToMachine
else
Cutting.dRadialOffset = EdgeToMachine.dElevation - Cutting.dDepthToMachine
end
end
else
Cutting.dDepthToMachine = dDepthToMachine
Cutting.dResidualDepth = 0
if bOppositeToolDirection then
@@ -288,14 +305,6 @@ function FACEBYBLADE.Make( Proc, Part, FaceToMachine, EdgeToMachine, OptionalPar
else
Cutting.dRadialOffset = EdgeToMachine.dElevation - dDepthToMachine
end
else
Cutting.dDepthToMachine = TOOLS[Cutting.nToolIndex].dMaxDepth - 1
Cutting.dResidualDepth = dDepthToMachine - Cutting.dDepthToMachine
if bOppositeToolDirection then
Cutting.dRadialOffset = -Cutting.dDepthToMachine
else
Cutting.dRadialOffset = EdgeToMachine.dElevation - Cutting.dDepthToMachine
end
end
-- completamento
Cutting.dCompletionPercentage = 100 - Cutting.dResidualDepth / Cutting.dDepthToMachine
+21 -11
View File
@@ -19,7 +19,7 @@ local function GetLeadInOutType( Machining)
else
-- testa sopra
if TOOLS[Machining.nToolIndex].SetupInfo.HeadType.bTop then
if Machining.vtToolDirection:getX() < 0.7 then
if abs( Machining.vtToolDirection:getX()) < 0.7 then
if Machining.vtToolDirection:getZ() > -0.087
or abs( Machining.vtToolDirection:getX()) < 0.34202 then
sLeadInOutType = 'Perpendicular'
@@ -34,7 +34,7 @@ local function GetLeadInOutType( Machining)
end
-- testa sotto
elseif TOOLS[Machining.nToolIndex].SetupInfo.HeadType.bBottom then
if Machining.vtToolDirection:getX() < 0.7 then
if abs( Machining.vtToolDirection:getX()) < 0.7 then
if Machining.vtToolDirection:getZ() < -GEO.EPS_SMALL
or abs( Machining.vtToolDirection:getX()) < 0.34202 then
sLeadInOutType = 'Perpendicular'
@@ -78,10 +78,9 @@ local function CalculateLeadInOut( Machining, EdgeToMachine, Part)
LeadOut.dPerpDistance = 0
LeadIn.dTangentDistance = 0
LeadOut.dTangentDistance = 0
-- TODO da rimuovere controllo numero step quando si sistema la funzione che crea i cloni
if Machining.bIsStartClosed
or Machining.bIsEndClosed
or Machining.CloneStepsHorizontal.nCount > 1 then
or Machining.Steps.nCount > 1 then
Machining.sLeadInOutType = 'Perpendicular'
if AreSameVectorApprox( Machining.vtToolDirection, EdgeToMachine.vtN) then
@@ -212,7 +211,7 @@ function FACEBYMILL.Make( Proc, Part, FaceToMachine, EdgeToMachine, OptionalPara
else
ToolSearchParameters.sMillShape = 'STANDARD'
end
ToolSearchParameters.dElevation = dDepthToMachine
ToolSearchParameters.dElevation = FaceToMachine.dElevation
-- TODO qui ToolSearchParameters.vtToolDirection andrà sosituito con vtN!!
if Milling.bToolInvert then
ToolSearchParameters.vtToolDirection = -FaceToMachine.vtN
@@ -298,23 +297,34 @@ function FACEBYMILL.Make( Proc, Part, FaceToMachine, EdgeToMachine, OptionalPara
Milling.dRadialOffset = EdgeToMachine.dElevation - Milling.dDepthToMachine
end
end
-- TODO qui bisogna controllare la profondità di lavoro
else
Milling.dDepthToMachine = dDepthToMachine
Milling.dResidualDepth = 0
Milling.dRadialOffset = 0
if bOppositeToolDirection then
Milling.dRadialOffset = -dDepthToMachine
else
Milling.dRadialOffset = EdgeToMachine.dElevation - dDepthToMachine
end
end
-- completamento
Milling.dCompletionPercentage = 100 - Milling.dResidualDepth / Milling.dDepthToMachine
-- step verticale e offset longitudinale
Milling.Steps = MachiningLib.GetMachiningSteps( dPocketHeight, TOOLS[Milling.nToolIndex].dThickness)
Milling.Steps.nStepType = MCH_MILL_ST.ONEWAY
Milling.dMaxElev = Milling.Steps.dStep * Milling.Steps.nCount - 10 * GEO.EPS_SMALL
if OptionalParameters.dPocketHeight then
Milling.Steps = MachiningLib.GetMachiningSteps( dPocketHeight, TOOLS[Milling.nToolIndex].dMaxMaterial)
Milling.Steps.nStepType = MCH_MILL_ST.ONEWAY
Milling.dMaxElev = Milling.Steps.dStep * Milling.Steps.nCount - 10 * GEO.EPS_SMALL
else
Milling.Steps = {}
Milling.Steps.nCount = 1
Milling.Steps.dStep = TOOLS[Milling.nToolIndex].dStep
Milling.Steps.nStepType = MCH_MILL_ST.ZIGZAG
Milling.dMaxElev = FaceToMachine.dElevation
end
if Milling.bToolInvert then
if Milling.Steps.nCount > 1 then
Milling.dLongitudinalOffset = - dPocketHeight
else
Milling.dLongitudinalOffset = - TOOLS[Milling.nToolIndex].dThickness - dLongitudinalOffset
Milling.dLongitudinalOffset = - TOOLS[Milling.nToolIndex].dMaxMaterial - dLongitudinalOffset
end
else
Milling.dLongitudinalOffset = dLongitudinalOffset