using CMS_CORE_Library.Models; using Step.Config; using Step.Core; using Step.Database.Controllers; using Step.Model.DTOModels; using Step.Model.DTOModels.AlarmModels; using Step.Model.DTOModels.MaintenanceModels; using Step.Model.DTOModels.Scada; using Step.Model.DTOModels.ToolModels; using Step.NC; using Step.Utils; using System; using System.Collections.Concurrent; using System.Collections.Generic; using System.Diagnostics; using System.Globalization; using System.IO; using System.Linq; using System.Reflection; using System.Runtime.InteropServices; using System.Threading; using TeamDev.SDK.MVVM; using static CMS_CORE_Library.Models.DataStructures; using static Step.Config.ServerConfig; using static Step.Model.Constants; using static Step.Utils.ExceptionManager; public static class ThreadsFunctions { public static bool reconnectionIsRunning = false; private static ConcurrentDictionary Timers = new ConcurrentDictionary(); private static ConcurrentDictionary Counter = new ConcurrentDictionary(); private static Thread ConnThread; #region Functions public static void ManageWatchdog() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); int errorCounter = 0; try { CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); //if(errorCounter == MAX_NUM_OF_WATCHDOG_ERROR) //{ //} // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Manage watchdog libraryError = ncAdapter.ManageWatchdog(); if (libraryError == PLC_NOT_RUNNING_ERROR) { if (errorCounter < MAX_NUM_OF_WATCHDOG_ERROR) errorCounter++; } else if (libraryError == NO_ERROR) errorCounter = 0; } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException ex) { ncAdapter.Dispose(); } } public static void ReadAlarms() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Alarms from NC libraryError = ncAdapter.GetNcAlarms(out DTOAlarmsModel alarms); if (libraryError.errorCode != 0) { ManageLibraryError(libraryError); } else // Send through signalR MessageServices.Current.Publish(SEND_ALARMS, null, alarms); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(200, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadPowerOnData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from NC libraryError = ncAdapter.GetPowerOnData(out DTOPowerOnDataModel powerOnData); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_POWER_ON_DATA, null, powerOnData); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(400, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadProcessesPPStatus() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from NC libraryError = ncAdapter.GetProcessesData(out DTOProcessesDataModel processesPPData); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else { // Get softkey data from config and PLC libraryError = ncAdapter.GetNcSoftKeys(out List ncSoftKeys); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else { // Send processes through signalR MessageServices.Current.Publish(SEND_PROCESSES_DATA, null, processesPPData); // Send ncSoftKeys through signalR MessageServices.Current.Publish(SEND_NC_SOFTKEYS_DATA, null, ncSoftKeys); } } } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(200, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadMComandsData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { libraryError = ncAdapter.GetM155Data(out List m155Data); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else { // Send m155 through signalR MessageServices.Current.Publish(SEND_M155_DATA, null, m155Data); if(NcConfig.NcVendor != NC_VENDOR.SIEMENS) { libraryError = ncAdapter.GetM156Data(out List m156Data); if (libraryError.IsError()) ManageLibraryError(libraryError); else MessageServices.Current.Publish(SEND_M156_DATA, null, m156Data); } // Read & send M157 data //libraryError = ncAdapter.GetM157Data(out List m157Data); //if (libraryError.IsError()) // ManageLibraryError(libraryError); //else // MessageServices.Current.Publish(SEND_M157_DATA, null, m157Data); } } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(200, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadEnabledFunctionality() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from NC libraryError = ncAdapter.GetFunctionsMappedWithNC(out List functionsAccessList); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_FUNCTIONALITY_DATA, null, functionsAccessList); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(200, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadExpiredMaintenances() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { libraryError = ncAdapter.GetMaintenancesWithPermissions(out List dtoMaintenance, 1); if (libraryError.IsError()) ManageLibraryError(libraryError); foreach(var maint in dtoMaintenance) { if (maint.CreatedByCms) { var config = MaintenancesConfig.Where(x => x.Id == maint.Id).FirstOrDefault(); RedisController.WriteMaintenance(maint.Id, config.LocalizedName["en"], maint.PercentageOfCompletion, config.LocalizedDescription["en"]); } else { RedisController.WriteMaintenance(maint.Id, maint.Title, maint.PercentageOfCompletion, maint.Description); } } // Get Data from database and PLC libraryError = ncAdapter.GetExpiredMaintenances(out List expiredMaintenances); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_EXPIRED_MAINTENANCES_DATA, null, expiredMaintenances); //Manage Candies libraryError = ncAdapter.ManageCandies(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(30000); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } catch (Exception ex) { } } public static void ReadUserSoftKeysData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get softkey data from config and PLC libraryError = ncAdapter.GetUserSoftKeys(out List softKeys); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_USER_SOFTKEYS_DATA, null, softKeys); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(200, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadHeadsData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from config and PLC libraryError = ncAdapter.GetHeadsData(out List heads); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_HEADS_DATA, null, heads); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadAxesNamesData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from config and PLC libraryError = ncAdapter.ReadAxisData(out List axes); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_AXIS_NAMES_DATA, null, axes); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(800, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadAxesPositionsData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from NC libraryError = ncAdapter.GetAxesPositionsBySelectedProcess(out DTOAxesModel axesPositions); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_AXES, null, axesPositions); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(100, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadMagazinesStatus() { SiemensToolTableAdapter ncAdapter = new SiemensToolTableAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from config and PLC libraryError = ncAdapter.GetMagazineStatus(out DTOMagazineActionModel magazineStatus); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_MAGAZINES_STATUS, null, magazineStatus); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(1000, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadActiveProgramData() { NcFileAdapter ncAdapter = new NcFileAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); if (ncAdapter.numericalControl.NC_IsConnected()) { // Get Data from config and PLC libraryError = ncAdapter.GetActiveProgramInfo(out DTOActiveProgramDataModel active); if (libraryError.IsError()) ManageLibraryError(libraryError); else // Send through signalR MessageServices.Current.Publish(SEND_ACTIVE_PROGRAM_DATA, null, active); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(400, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void UpdateToolsData() { NcToolTableAdapter ncAdapter = new NcToolTableAdapter(); Stopwatch sw = new Stopwatch(); if(NcConfig.NcVendor != NC_VENDOR.SIEMENS) { try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Get new data from PLC libraryError = ncAdapter.GetUpdatedToolsData(out Dictionary updatedStatus, out Dictionary updatedLives); if (libraryError.IsError()) ManageLibraryError(libraryError); MessageServices.Current.Publish(UPDATE_TOOLS_DATA, null, new DTONewToolDataModel { UpdatedStatus = updatedStatus, UpdatedLives = updatedLives }); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(1000, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } } public static void ReadNcMagazineActive() { if (NcConfig.NcVendor != NC_VENDOR.SIEMENS) { NcToolTableAdapter ncAdapter = new NcToolTableAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Get new data from PLC libraryError = ncAdapter.GetNcMagazineStatus(out Dictionary status); if (libraryError.IsError()) ManageLibraryError(libraryError); MessageServices.Current.Publish(NC_MAGAZINE_IS_ACTIVE, null, status); // Read assisted tooling data libraryError = ncAdapter.ReadAssistedToolingProcedure(out DTOAssistedToolingEndValueModel data); if (libraryError.IsError()) ManageLibraryError(libraryError); // Send assisted tooling data MessageServices.Current.Publish(ASSISTED_TOOLING_DATA, null, data); // Read if there are changes between magazines libraryError = ncAdapter.ReadMovementBetweenMagazines(out DTOMovementBetweenMagazinesModel movementData); if (libraryError.IsError()) ManageLibraryError(libraryError); // Send data MessageServices.Current.Publish(MOVEMENT_TOOLING_DATA, null, movementData); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } } public static void ReadPartProgramQueueData() { NcFileAdapter ncAdapter = new NcFileAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { // Read data libraryError = ncAdapter.UpdateQueue(); if (libraryError.IsError()) ManageLibraryError(libraryError); libraryError = ncAdapter.GetSelectedProcessQueue(out List queue); if (libraryError.IsError()) ManageLibraryError(libraryError); MessageServices.Current.Publish(SEND_QUEUE_DATA, null, queue); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadScadaData() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { List scadaToRead = ProductionScadaSchema.Concat(SubscribedScada).ToList(); // Get new data from PLC libraryError = ncAdapter.ReadScadasData(scadaToRead, out List scadas); if (libraryError.IsError()) ManageLibraryError(libraryError); MessageServices.Current.Publish(SEND_SCADA_DATA, null, scadas); } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void ReadM154Data() { NcAdapter ncAdapter = new NcAdapter(); Stopwatch sw = new Stopwatch(); try { // Try connection CmsError libraryError = ncAdapter.Connect(); if (libraryError.errorCode != 0) ManageLibraryError(libraryError); string ApplicationPath = ServerStartupConfig.MTCFolderPath + "\\" + ServerStartupConfig.MTCApplicationName + ".exe"; while (true) { sw.Restart(); // Check if client is connected if (ncAdapter.numericalControl.NC_IsConnected()) { libraryError = ncAdapter.GetM154Data(out List data, out bool MTCStatus); if (libraryError.IsError()) ManageLibraryError(libraryError); if (ServerStartupConfig.MTCFolderPath != "") { // Check if process exists Process[] processes = Process.GetProcessesByName(ServerStartupConfig.MTCApplicationName); if (!MTCStatus) { // Kill if is running if (processes.Count() > 0) processes[0].Kill(); } else { // if is already running ignore if (processes.Count() == 0) if (File.Exists(ApplicationPath)) { ProcessStartInfo PSI = new ProcessStartInfo(ApplicationPath); var directory = new FileInfo(ApplicationPath).Directory; if (directory != null) { PSI.WorkingDirectory = directory.FullName; Process.Start(PSI); } } } } foreach (M154DataModel m154 in data) { //if (CmsConnectConfig.Enabled) if(ServerStartupConfig.CmsConnectReady) { if (m154.Parameters.Count() >= 2 && m154.Parameters[0] == "SOUR") { // Convert tag string in Pascal Case and add to result string switch (m154.Parameters[1].ToLower().Trim()) { case "currprog": if (m154.Parameters.Count() < 3) return; RedisController.WriteProductionName(m154.Process, m154.Parameters[2]); break; case "repstarget": if (m154.Parameters.Count() < 3) return; RedisController.WriteProductionRepsTarget(m154.Process, m154.Parameters[2]); break; case "repsdone": if (m154.Parameters.Count() < 3) return; RedisController.WriteProductionRepsDone(m154.Process, m154.Parameters[2]); break; case "startprog": RedisController.WriteStartProgram(m154.Process); break; case "endprog": RedisController.WriteEndProgram(m154.Process); break; case "fixture": if (m154.Parameters.Count() < 3) return; RedisController.WriteNotification(m154.Process, m154.Parameters[2]); break; case "partid": if (m154.Parameters.Count() < 3) return; RedisController.WritePartId(m154.Process, m154.Parameters[2]); break; default: string notif = m154.Parameters[1]; if (m154.Parameters.Count() > 2) notif += m154.Parameters[2]; RedisController.WriteProductionNotification(m154.Process, notif); break; } } // Write ack libraryError = ncAdapter.WriteM154Ack((int)m154.Process); if (libraryError.IsError()) ManageLibraryError(libraryError); } else // MT CONNECT { string stringVal = "Path_0" + m154.Process + "_"; string val = ""; // Check if command is MTC if (m154.Parameters[0] == "MTC") { // Convert tag string in Pascal Case and add to result string switch (m154.Parameters[1].ToLower()) { case "currprog": stringVal += "CurrProg"; break; case "partid": stringVal += "PartId"; break; default: stringVal += m154.Parameters[1]; break; } // Set value if (m154.Parameters.Count() > 2) val = m154.Parameters[2]; // Create MTC Directory if not exist if (!Directory.Exists(ServerStartupConfig.MTCFolderPath)) Directory.CreateDirectory(ServerStartupConfig.MTCFolderPath); string outputFileName = ServerStartupConfig.MTCFolderPath + "\\DATA\\CmsGeneralStatus.mtc"; // Create file if not exits if (!File.Exists(outputFileName)) using (var f = File.Create(outputFileName)) { }; // Read file List fileLines = File.ReadAllLines(outputFileName).ToList(); string[] parametersInLine; bool found = false; for (int i = 0; i < fileLines.Count() && !found; i++) { // Get tag & value from row parametersInLine = fileLines[i].Split('|'); if (parametersInLine[0] == stringVal) { found = true; fileLines[i] = stringVal + "|" + val; } } // If tag doesn't exists, append new line if (!found) fileLines.Add(stringVal + "|" + val); // Write file File.WriteAllLines(outputFileName, fileLines.ToArray()); // Write ack libraryError = ncAdapter.WriteM154Ack((int)m154.Process); if (libraryError.IsError()) ManageLibraryError(libraryError); } } } } else RestoreConnection(); sw.Stop(); //Update thread timer UpdateStat(MethodBase.GetCurrentMethod().Name, sw.ElapsedMilliseconds); // Wait Thread.Sleep(CalcSleepTime(500, (int)sw.ElapsedMilliseconds)); } } catch (ThreadAbortException) { ncAdapter.Dispose(); } } public static void SetupCmsConnect() { NcAdapter ncAdapter = new NcAdapter(); try { List availableLanguages = LanguageController.GetLanguageListFromDirectory(); if (availableLanguages == null) return ; ICollection cultureInfos = new List(); // Get nc available language CmsError cmsError = ncAdapter.numericalControl.NC_GetAvailableLanguages(ref cultureInfos); if (cmsError.IsError()) ManageLibraryError(cmsError); // Filter available language with availableLanguages = availableLanguages.Where(x => cultureInfos.Any(y => y.TwoLetterISOLanguageName == x.IsoId)).ToList(); // Fill redis DB int count = 1; Dictionary defAlarmsNamesEn = null; Dictionary defAlarmsNamesIt = null; foreach (DTOLanguageModel lang in availableLanguages) { Dictionary alarmsNames = GetPlcAlarmsTranslations(lang.IsoId); if(lang.IsoId.ToLower() == "en") { defAlarmsNamesEn = alarmsNames; if(!RedisController.WriteAlarmsConfigEn(alarmsNames)) ManageError(ERROR_LEVEL.FATAL, CMS_CONNECT_SETUP_ALARM_MESSAGE); } else if (lang.IsoId.ToLower() == "it") { defAlarmsNamesIt = alarmsNames; if (!RedisController.WriteAlarmsConfigIt(alarmsNames)) ManageError(ERROR_LEVEL.FATAL, CMS_CONNECT_SETUP_ALARM_MESSAGE); } else if (!RedisController.WriteAlarmsConfigCurr(alarmsNames)) ManageError(ERROR_LEVEL.FATAL, CMS_CONNECT_SETUP_ALARM_MESSAGE); if (count == 3) break; else count++; } if (availableLanguages.Count < 3 && defAlarmsNamesEn != null) if (!RedisController.WriteAlarmsConfigCurr(defAlarmsNamesEn)) ManageError(ERROR_LEVEL.FATAL, CMS_CONNECT_SETUP_ALARM_MESSAGE); else if (availableLanguages.Count < 3 && defAlarmsNamesIt != null) if (!RedisController.WriteAlarmsConfigCurr(defAlarmsNamesIt)) ManageError(ERROR_LEVEL.FATAL, CMS_CONNECT_SETUP_ALARM_MESSAGE); } catch (ThreadAbortException) { ncAdapter.Dispose(); } } #endregion Functions #region SupportFunctions private static void TryNcConnection() { // Stop all the NC threads ThreadsHandler.Stop(); StatReset(); NcAdapter ncAdapter = new NcAdapter(); CmsError cmsError = NO_ERROR; // Run loop until NC is connected while (!ncAdapter.numericalControl.NC_IsConnected()) { // Try reconnection cmsError = ncAdapter.Connect(); if (cmsError.errorCode == CMS_ERROR_CODES.SIEMENS_ENVIRONMENT_NOT_FOUND || cmsError.errorCode == CMS_ERROR_CODES.SIEMENS_HMI_NOT_RUNNING || cmsError.errorCode == CMS_ERROR_CODES.OSAI_TT_FOLDER_NOT_FOUND) ManageLibraryError(cmsError); else if (cmsError.errorCode != CMS_ERROR_CODES.OK) { ncAdapter.Dispose(); } if (cmsError.errorCode == CMS_ERROR_CODES.SIEMENS_TOOL_TABLE_ERROR) ManageLibraryError(cmsError); // Send status to UI var isConnected = ncAdapter.numericalControl.NC_IsConnected(); MessageServices.Current.Publish(SEND_NC_STATUS, null, isConnected); MessageServices.Current.Publish(SEND_NC_STATUS_TO_UI, null, isConnected); Thread.Sleep(1000); } if (NcConfig.NcVendor == NC_VENDOR.FANUC || NcConfig.NcVendor == NC_VENDOR.OSAI) { using (NcToolTableAdapter toolTable = new NcToolTableAdapter()) { toolTable.Connect(); // After reconecction write option cmsError = toolTable.SetupNcToolManager(); if (cmsError.IsError()) ManageLibraryError(cmsError); // cmsError = toolTable.RestoreTableLock(); } } if (!cmsError.IsError()) { if (ServerStartupConfig.AutoOpenCmsClient) StartCMSClient(); // Start/Restart NC threads ThreadsHandler.StartWorkers(); reconnectionIsRunning = false; MessageServices.Current.Publish(SEND_NC_STATUS, null, true); MessageServices.Current.Publish(SEND_NC_STATUS_TO_UI, null, true); } } public static void RestoreConnection() { if (reconnectionIsRunning == false) { // Set thread as running state reconnectionIsRunning = true; // Start reconnection thread ConnThread = new Thread(() => TryNcConnection() ); ConnThread.Start(); } } public static void AbortNcConnection() { if (ConnThread != null && ConnThread.IsAlive) ConnThread.Abort(); } public static void ManageLibraryError(CmsError cmsError) { switch (cmsError.errorCode) { case CMS_ERROR_CODES.NC_PROD_ERROR: ManageError(ERROR_LEVEL.WARNING, cmsError.localizationKey); break; case CMS_ERROR_CODES.NOT_CONNECTED: RestoreConnection(); // If not connected try reconnection break; case CMS_ERROR_CODES.SIEMENS_ENVIRONMENT_NOT_FOUND: case CMS_ERROR_CODES.OSAI_TT_FOLDER_NOT_FOUND: case CMS_ERROR_CODES.OPTION_NOT_CONSISTENT: case CMS_ERROR_CODES.SIEMENS_TOOL_TABLE_ERROR: ManageError(ERROR_LEVEL.FATAL, cmsError.localizationKey); break; case CMS_ERROR_CODES.SIEMENS_HMI_NOT_RUNNING: ManageError(ERROR_LEVEL.FATAL, "SIEMENS HMI NOT RUNNING"); break; case CMS_ERROR_CODES.SELECTED_PROCESS: ManageError(ERROR_LEVEL.WARNING, cmsError.localizationKey); break; case CMS_ERROR_CODES.INTERNAL_ERROR: ManageException(ERROR_LEVEL.FATAL, cmsError.exception); break; } } internal static void UpdateStat(string functionName, long timer) { if (!Timers.ContainsKey(functionName)) Timers.TryAdd(functionName, timer); else Timers[functionName] += timer; if (!Counter.ContainsKey(functionName)) Counter.TryAdd(functionName, 1); else Counter[functionName]++; } internal static void StatThread() { while (true) { foreach(var value in Counter) { if(ThreadsHandler.RunningThreadStatus.ContainsKey(value.Key) && Counter[value.Key] != 0) { ThreadsHandler.RunningThreadStatus[value.Key] = (Timers[value.Key] / Counter[value.Key]) + " mS"; Timers[value.Key] = 0; Counter[value.Key] = 0; } } MessageServices.Current.Publish(SEND_THREADS_STATUS, null, ThreadsHandler.RunningThreadStatus); Thread.Sleep(2000); } } private static void StatReset() { foreach (var value in Counter) { Timers[value.Key] = 0; Counter[value.Key] = 0; } } private static int CalcSleepTime(int maxSleep, int execTime) { int sleep = 0; // Check if the execution time is greater than the half of the max sleep time if (maxSleep - execTime < maxSleep / 2) { sleep = maxSleep; } else { sleep = maxSleep - execTime; } return sleep; } public static void StartCMSClient() { //Setup the Path Variable if (!ClientIsRunning()) { ThreadsHandler.StartClient = new Thread(() => clientProcess()); ThreadsHandler.StartClient.Start(); } } private static void clientProcess() { string CMSClientPath = ""; // Check if the system is 64/32 bit if (Environment.Is64BitOperatingSystem && File.Exists(CLIENT_PATH_64)) CMSClientPath = CLIENT_PATH_64; else if (File.Exists(CLIENT_PATH_86)) CMSClientPath = CLIENT_PATH_86; if (!String.IsNullOrEmpty(CMSClientPath)) { Process pr = Process.Start(CMSClientPath, null); if (ServerStartupConfig.AutoOpenCmsClient) { pr.WaitForExit(); MessageServices.Current.Publish(SEND_STOP_SERVER); } } } private static bool ClientIsRunning() { Process[] p = Process.GetProcessesByName(CLIENT_EXE_NAME_NOEXT); foreach (Process pr in p) { if (pr.MainWindowHandle != IntPtr.Zero) { ShowWindow(pr.MainWindowHandle, 9); SetForegroundWindow(pr.MainWindowHandle); return true; } } return false; } private static Dictionary GetPlcAlarmsTranslations(string language) { using (NcAdapter ncAdapter = new NcAdapter()) { Dictionary returnValue = new Dictionary(); Dictionary messages = new Dictionary(); // Read data from CN ncAdapter.numericalControl.NC_GetTranslatedPlcMessages(language, ref messages); // Avoid checking error because in the worst case "messages" is empty // Id start from 1 for (int i = 1; i <= 1024; i++) { // Get configurated alarms var tmpAlarmConfig = InitialAlarmsConfig.Where(x => x.PlcId == i).FirstOrDefault(); // Default string string message = string.Format(NOT_CONFIGURATED_ALARM_MESSAGE, i); // If is configurated if (tmpAlarmConfig != null) { // Find translated string message = messages.Where(x => x.Key == tmpAlarmConfig.AlarmId).FirstOrDefault().Value; if (message == null) message = string.Format(NOT_FOUND_ALARM_MESSAGE, i); } // Add to dictionary returnValue.Add(i.ToString("D6") + "|900",message); } return returnValue; } } [DllImport("user32.dll")] static extern bool SetForegroundWindow(IntPtr hWnd); [DllImport("user32.dll")] [return: MarshalAs(UnmanagedType.Bool)] private static extern bool ShowWindow(IntPtr hWnd, int nCmdShow); #endregion SupportFunctions }